3 Reheating Furnace Jobs

Job Description: Manager - Refractory (Coke Oven/SMS/RHF Project) Position : Dy. Manager Experience : 10-12 years Plant : Lloyds Metals & Energy Ltd., Ghugus, Chandrapur Educational Qualification : BE/B.Tech in Refractory Engineering Role Summary The Manager - Refractory for the Coke Oven/SMS/RHF Project will be responsible for overseeing all aspects of refractory management within the Coke Oven section of the plant. The role involves supervising the installation, maintenance, and optimization of refractory materials in the Coke Oven, ensuring the system operates efficiently, with minimal downtime and maximum operational performance. This position will play a critical role in managing refractory-related projects, coordinating with various departments, and ensuring compliance with safety and quality standards. Key Responsibilities 1. Refractory Management and Planning for Coke Oven/SMS/RHF Oversee the installation, maintenance, and repair of refractories in the Coke Oven/SMS/RHF system, ensuring long-term reliability and efficient performance. Develop and implement refractory management strategies for the Coke Oven/SMS/RHF including preventive maintenance, repairs, and upgrades. Collaborate with the project team to plan and execute refractory installation during new project phases or shutdowns, ensuring the timely completion of work within budget and quality standards. Ensure that refractory materials are selected and applied based on plant requirements and performance criteria. 2. Refractory Maintenance and Troubleshooting Supervise day-to-day refractory maintenance activities, ensuring the proper function of the Coke Oven system. Conduct regular inspections to assess the condition of refractories and determine the need for maintenance, repairs, or replacements. Troubleshoot refractory-related issues, providing timely solutions to minimize any impact on plant operations. Implement corrective actions based on performance monitoring and root cause analysis. 3. Refractory Installation, Commissioning, and Optimization Lead the team in installing new refractories during plant upgrades, shutdowns, and commissioning, ensuring correct application and adherence to project specifications. Monitor and optimize refractory systems, evaluating their performance and lifespan, and ensuring maximum operational efficiency. Oversee the curing process and initial operation of newly installed refractories, ensuring that they meet quality standards. Collaborate with the engineering team to optimize the refractory designs for better performance and reduced maintenance costs. 4. Performance Monitoring and Reporting Implement a system for monitoring the performance of refractories in the Coke Oven/SMS/RHF, using data to inform decisions on maintenance and optimization strategies. Prepare and submit regular reports on refractory performance, maintenance status, and any issues or improvements needed to senior management. Utilize performance data to recommend and implement design improvements and cost-effective changes to increase refractory life and reduce operational costs. 5. Safety and Compliance Ensure that all refractory activities related to the Coke Oven/SMS/RHF comply with safety regulations, industry standards, and environmental guidelines. Conduct regular safety audits and take corrective actions to address potential hazards in refractory operations. Promote a culture of safety by ensuring that all team members are trained in safe practices for handling and working with refractories. 6. Budgeting and Resource Management Develop and manage the budget for refractory maintenance and projects related to the Coke Oven/SMS/RHF, ensuring that expenditures are kept within the allocated budget. Oversee the procurement of refractory materials, ensuring that the correct materials are selected, and inventory levels are maintained to avoid shortages. Monitor and optimize resource utilization for refractory works, ensuring efficiency and minimizing costs. 7. Team Leadership and Development Manage and lead a team of refractory engineers and technicians, ensuring they have the necessary training and resources to perform effectively. Foster a collaborative work environment and ensure the team is aligned with the project goals and plant requirements. Provide guidance and mentorship to junior staff, developing their skills and knowledge in refractory materials and applications. 8. Documentation and Reporting Ensure all refractory work is documented accurately, including maintenance logs, inspection reports, and material usage. Maintain up-to-date records on refractory installations, repairs, and performance for internal and external audits. Report any issues or recommendations for improvements to senior management, with detailed action plans. Required Skills and Competencies Refractory Expertise : Extensive experience in the management of refractory systems, particularly in the Coke Oven/SMS/RHF, with a deep understanding of refractory materials and their applications in high-temperature processes. Project Management : Proven ability to manage large-scale refractory installation and maintenance projects, ensuring they are completed on time, within budget, and to specification. Troubleshooting and Problem-Solving : Ability to quickly diagnose refractory issues and provide solutions to ensure uninterrupted plant operations. Performance Optimization : Experience in monitoring and enhancing the performance of refractory systems to extend lifespan, improve efficiency, and reduce maintenance costs. Safety Standards : Strong understanding of safety regulations and practices related to refractory works and plant maintenance. Leadership and Team Management : Strong leadership skills, with the ability to manage, mentor, and motivate a team of engineers and technicians. Communication Skills : Excellent communication skills for liaising with project teams, senior management, and contractors. Documentation and Reporting : Ability to maintain accurate records and generate detailed reports for management and audits.

Hot Mill Furnace Operator Heat Treatment and Re- Heating Process Knowledge needed

Hiring for Manufacturing company upcoming large green field plant at near to Kadi. Role: Electrical Maintenance Location: Near to Kadi Education: BE/BTech - Electrical, Electronics, Instrumentation Experience: 3 to 8 years Objective: To ensure the efficient, reliable, and safe operation of electrical systems and equipment across the plant by executing preventive and predictive maintenance, performing timely troubleshooting and repairs, monitoring equipment performance, maintaining accurate documentation, and supporting shutdowns and projects. The role also emphasizes compliance with safety standards and effective use of systems like SAP PM to enhance equipment reliability and minimize production downtime. Key Responsibilities: 1. Preventive and Predictive Maintenance i. Execute planned maintenance activities on Power substation 66KV,HT & LT distribution ,DC caster, Reheating furnaces, and rolling mills,Pickling,Annealing,Slitting ii. Update PM checklists and maintenance records regularly. 2. Breakdown Troubleshooting & Repair i. Diagnose Electrical faults in equipment. ii. Perform emergency repairs and root cause analysis (RCA) to prevent recurrence. iii. Ensure quick turnaround of breakdowns to minimize production loss in shifts. 3. Equipment Monitoring & Reliability Monitor the performance of critical equipment. 4. Documentation & Reporting i. Maintain detailed logbooks, maintenance reports, and equipment history. ii. Prepare failure reports and downtime analysis. iii. Handle and maintain records in SAP PM module. 5. Safety Compliance i. Follow and enforce safe work practices, especially substation, power distribution. ii. Ensure compliance with plant safety procedures like LOTO (Lockout-Tagout), permit systems, and PPE usage. 6. Support During Shutdowns & Projects i. Assist in planning and execution of shutdown maintenance and major overhauls. ii. Coordinate with contractors or vendors during project execution or major repair work If you are interested for the position please share your updated resume on zalak.rohit@cielhr.com We encourage you to apply for the position.