Key Responsibilities
1) Casting Inspection
- Review foundry certificates (chemical composition, mechanical properties) vs. standards and drawing notes.
- Conduct dimensional verification of casting features using gauges, Trimos height gauge, and CMM (where applicable).
- Check surface quality: porosity, cold shuts, shrinkage, misruns, fins/flash, laps, and surface finish per acceptance criteria.
- Verify NDE/NDT compliance (e.g., radiography/UT/PT/MT) when specified; review reports and disposition.
- Confirm heat treatment, hardness, and microstructure requirements per drawing/spec.
- Record defects by location; use standardized defect codes and capture photos for traceability.
- Raise NCRs for nonconformities; coordinate with supplier for corrective actions (8D/5-Why).
2) Machining Inspection
- Interpret engineering drawings: GD&T (datums, positional tolerance, flatness, perpendicularity), tolerances, thread specs, surface roughness.
- Perform in-process and final inspection of critical dimensions using micrometers, vernier calipers, bore gauges, plug gauges, thread gauges, radius gauges, surface roughness tester, height gauge, and CMM.
- Validate fixture setup and reference datums before measurement.
- Verify machining operations (e.g., drilling, tapping, turning, milling) for burrs, chamfer, deburring, and cleanliness.
- Conduct first-off inspection and approve machining programs/tool offsets (where applicable).
- Record measurement results and ensure traceability to part ID, batch, process, and instruments.
3) Visual Inspection
- Apply standard visual acceptance criteria (e.g., scratch, dent, rust, burr, pit, surface finish).
- Ensure marking/engraving (part number, heat number, batch, revision) is correct and legible.
- Check coating/painting/shot blasting quality, thickness, adhesion per spec.
- Use controlled lighting and cleanliness standards for inspection areas.
4) Vendor Quality Inspection (Incoming & Source)
- Conduct incoming inspection of supplier parts per AQL/sample plan and drawing/spec.
- Perform source inspection at vendor location when required; verify process controls and calibration.
- Review supplier quality documents: COA/COC, PPAP/FAI reports, capability studies, calibration certificates.
- Log supplier performance KPIs: incoming PPM, on-time quality, NCR rate; drive CAPA with 8D.
- Support supplier audits and process validations.
5) CMM Inspection (Coordinate Measuring Machine)
- Create and run CMM programs as per drawing and GD&T requirements; set datums correctly.
- Conduct part alignment, probing strategy selection (touch-trigger/scanning), and validate measurement routines.
- Perform GR&R for CMM measurement systems when required.
- Maintain CMM calibration status, environmental controls, and probe qualification records.
- Generate CMM inspection reports with ballooned drawing correlation.
6) Trimos Height Gauge Handling
- Set up Trimos with proper surface plate, squareness checks, and probe settings.
- Measure heights, distances, runouts, flatness, and perform 2D feature checks reliably.
- Conduct daily verification using master blocks/rings; record results.
7) Basic Instrument Handling & Care
- Use and care for calipers, micrometers, bore gauges, dial indicators, slip gauges, angle/feeler gauges, thread/plug gauges, surface roughness testers.
- Perform zeroing and daily checks with master standards; document any drift.
- Ensure instrument calibration is valid; isolate OOT (out-of-tolerance) instruments.
- Store instruments in controlled conditions and follow handling SOPs.
8) SPC (Statistical Process Control)
- Select critical to quality (CTQ) characteristics; establish control charts (X-R, p/np, c/u as applicable).
- Collect real-time data; monitor trends, detect special/common causes, and take timely corrective actions.
- Calculate process capability (Cp, Cpk) and drive improvements with production/engineering.
- Present SPC dashboards for weekly reviews; update control limits as process stabilizes.
9) MSA (Measurement System Analysis)
- Plan and execute Gage R&R (crossed/nested) for key instruments and CMM; target acceptable %GRR (<10% preferred).
- Conduct bias, linearity, and stability studies where relevant.
- Document MSA plans/reports and drive improvements (training, method standardization, fixture changes).
10) Documentation & Traceability
- Maintain inspection plans, check sheets, ballooned drawings, SOR/SOPs, and ISIR/FAI reports.
- Ensure batch/lot traceability, serialization, and retention of test certificates.
- Create NCRs, deviation permits, concession requests, and CAPA records.
- Prepare daily/weekly quality reports: defects, rework, PPM, first-pass yield, top issues, actions.
11) Safety, Compliance & Continuous Improvement
- Follow EHS guidelines (PPE, handling heavy castings, ergonomic measurement setups).
- Comply with ISO 9001/TS 16949 requirements (as applicable).
- Participate in root cause analysis (5-Why, Fishbone), Kaizen, and standardization of methods.
- Train operators on critical measurement techniques and visual standards.
Required Skills & Qualifications
- Diploma/Degree in Mechanical/Production/Industrial Engineering or equivalent.
- 2–5 years of experience in casting & machining inspection (adjust based on level).
- Strong knowledge of GD&T, SPC, MSA, and metrology.
- Hands-on with CMM (Zeiss, Hexagon, Mitutoyo etc.), Trimos, and basic instruments.
- Proficient in MS Office/Excel; ability to prepare clear inspection reports.
- Ability to read engineering drawings, interpret material specs, and process sheets.
- Good communication with production, supplier quality, and customers.
KPIs (for Performance Measurement)
- Incoming PPM and Internal PPM.
- First Pass Yield (FPY) and Rework/Repair rate.
- Inspection lead time per lot/part.
- CAPA closure time and repeat NCR rate.
- Cpk improvements on CTQs.
- MSA health (%GRR, number of studies completed on time).
- Audit findings closure and compliance.
Job Type: Permanent
Pay: ₹15,000.00 - ₹20,000.00 per month
Benefits:
- Cell phone reimbursement
- Commuter assistance
- Health insurance
- Leave encashment
- Paid sick time
- Provident Fund
Work Location: In person
