Quality Controller

*****Job Post for MALE candidates Only*****

Job Summary

The Quality Controller ensures that all plywood products meet Bureau of Indian Standards (BIS) specifications, internal quality parameters, and statutory compliance required by Indian government norms.
The role involves monitoring the production process, conducting tests, maintaining QC records, and ensuring that defective products are identified and corrected before dispatch.

Key Responsibilities

1. Raw Material Inspection (As per BIS standards)

• Inspect core veneers, face veneers, wooden logs, resin, and chemicals at the time of receipt.
• Ensure moisture content, thickness, and density meet the required specifications.
• Reject or report sub-standard material immediately.

2. In-Process Quality Control

• Monitor every stage: peeling, drying, gluing, cold press, hot press, trimming, sanding.
• Check veneer moisture (8–14%), glue viscosity, spreading rate, and bonding strength.
• Ensure hot press temperature, pressure, and cycle time match the product grade.
• Prevent manufacturing defects such as overlaps, open joints, and delamination.

3. Product Testing as Per Government / BIS Norms

Ensure plywood is tested as per relevant standards:

• IS 303 – MR Grade
• IS 710 – Marine Grade
• IS 1659 – Blockboard
• IS 4990 – Shuttering Plywood
• IS 1328 – Decorative Plywood

Tests to supervise:

• Glue shear strength
• Water resistance / Boiling water test
• Modulus of rupture (MOR) and Modulus of elasticity (MOE)
• Density and thickness check
• Adhesion of plies
• Nail holding strength
• Formaldehyde emission test
• Surface finish & squareness

4. Documentation & Reporting

• Maintain daily QC logs, test reports, and rejection reports.
• Prepare BIS-compliance documents for audits.
• Issue Quality Clearance before dispatch.
• Maintain calibration records for QC instruments.

5. Compliance & Audit Support

• Ensure the factory follows BIS licensing requirements for plywood marking.
• Support internal and external audits (BIS, Pollution Control Board, Labour Department).
• Ensure safety & environmental compliance in chemical handling.

6. Coordination

• Work closely with Production, Dispatch, Purchase, and R&D.
• Communicate defects and suggest corrective actions.
• Follow up to ensure process improvements are applied.

7. Finished Goods Inspection

• Inspect final boards for thickness, density, flatness, bonding strength, and surface defects.
• Ensure proper grade stamping, branding, and batch traceability.

Required Skills & Qualifications

• Diploma / B.Tech in Wood Technology, Mechanical, Chemical, or Forestry engineering preferred.
• 3–5 years of QC experience in plywood / veneer / laminate industry.
• Knowledge of BIS standards for plywood.
• Strong documentation & reporting skills.
• Ability to operate QC instruments:
• Moisture meter
• Tensile testing machine
• Micrometer
• Vernier caliper
• Glue spread meter
• Good communication skills and discipline.

Work Conditions

• Factory environment—requires continuous monitoring on shop floor.
• Should be comfortable working with chemicals and hot press machinery.
• Must follow PPE and safety guidelines.

Performance Indicators (KPI)

• Reduction in rejection/returns
• BIS compliance score
• Production quality consistency
• Timely reporting and documentation
• Customer complaint reduction

Work Location: Haploos Plyboards Pvt. Ltd, Hafizpur Road, Damla, Yamunanagar

Job Types: Full-time, Permanent

Pay: ₹25,000.00 - ₹40,000.00 per month

Benefits:

• Provident Fund

Experience:

• Quality control: 3 years (Required)

Work Location: In person