Quality Controller

Job Description – QC Executive

Ansapack Folding Cartons (AFC)
Department: Quality Control (QC Lab)
Location: Plant Operations - Ambernath
Experience: 1–5 years in Printing & Packaging / Folding Cartons
Reporting To: QC Manager / Plant Head

1. Role Summary

The QC Executive is responsible for ensuring that all incoming raw materials, in-process jobs, and finished goods meet AFC’s quality standards. The role focuses heavily on lab testing, COA verification, batch sample management, and maintaining internal calibration records to support audit readiness and zero-defect deliveries.

2. Key Responsibilities

A. QC Lab Operations

• Conduct routine and special lab tests on board, paper, inks, varnishes, adhesives, and other consumables.
• Perform GSM, moisture, thickness, COBB, bursting strength, and adhesion tests as per industry standards.
• Maintain all QC lab instruments, testing supplies, and documentation as per SOPs.

B. Certificate of Analysis (COA) Verification

• Review and verify COAs received from suppliers for raw materials.
• Match COA parameters with internal test results and material specifications.
• Flag deviations immediately to the QC Manager and Purchase team.

C. Raw Material Quality Inspection

• Inspect and approve incoming materials based on sampling plans.
• Conduct visual, physical, and functional checks prior to issuing material to production.
• Record inspection results in RMQC registers and ERP/QA software.

D. Batch Sample & Retention Management

• Prepare and maintain batch-wise reference samples for each job.
• Label, store, and archive retention samples as per customer and audit requirements.
• Retrieve samples for customer complaints, investigations, and audits.

E. Internal Calibration & Instrument Control

• Conduct scheduled internal calibration checks for lab instruments (weighing scales, micrometers, GSM testers, etc.).
• Maintain calibration logs, deviation reports, and tag instruments with calibration status.
• Coordinate with external NABL-approved agencies for annual calibrations.

F. In-Process & Final Quality Checks

• Conduct line clearance, first-off, and in-process inspection on printing, die-cutting, and pasting lines.
• Document non-conformities and support root-cause analysis.
• Ensure compliance with customer specifications and internal quality parameters.

G. Documentation & Audit Readiness

• Maintain QC lab registers, COA files, calibration logs, RMQC records, and batch sample archives.
• Support customer audits, GMP audits, and internal QA audits.
• Follow SOPs and update formats as per process changes.

3. Skills & Competencies

• Strong understanding of folding carton production processes.
• Hands-on experience with lab equipment and quality testing methods.
• Solid documentation discipline and traceability management.
• Ability to identify defects and take corrective action.
• Good communication and coordination skills.

4. Education

• Diploma / B.Sc. in Chemistry, Printing Technology, Packaging Technology, or related field.
• Additional QA/QC certifications preferred.

5. KPIs

• Zero customer complaints attributed to QC lapses.
• 100% accuracy in COA verification and calibration documentation.
• On-time inspection and release of raw materials.
• No NC findings in QC Lab during audits.

Contact for Direct Application

1. Nikhil Nair – 90210 96684 | [email protected]
2. Yogita Ashok – 98209 36698 | [email protected]

Job Types: Full-time, Permanent

Pay: ₹10,000.00 - ₹15,000.00 per month

Benefits:

• Health insurance
• Provident Fund

Work Location: In person