Job
Description
As an Industrial 4.0 Application Specialist at the Shop floor in a Smart Factory environment, your role involves implementing cutting-edge practices such as MES/IoT and Smart manufacturing initiatives. Your responsibilities will include: - Conceptualizing and executing Smart Manufacturing Projects like foolproof quality processes, energy-saving initiatives, and automated Attendance systems. - Utilizing Plant Simulation software for designing layouts and calculating production lead times from raw materials to finished goods. - Leading the implementation of smart Attendance Monitoring with a focus on Safety and Health standards. - Monitoring line process parameters at the Control Tower for Production Quantity, Idle time, Process Quality defects, and Non-defective throughput rates. - Implementing auto inspection systems using vision cameras for tasks such as Country Specific Energy Labeling and WIP Labeling. - Ensuring compliance with country-specific Legal & Regulatory standards related to energy and safety. - Deploying Predictive Maintenance Systems for machines prone to frequent breakdowns. - Implementing auto Work instructions, Tool/Machine Operative Manuals, Maintenance procedures, and tool/drawing data retrieval through scanning. - Utilizing 3D Printing Applications for creating quick jigs, fixtures, and reducing idle time. - Overseeing the operation of a highly automated manufacturing unit and focusing on integrating human and robot resources for enhanced production processes. - Developing strategies to eliminate waste and constraints from the production process to enhance efficiency and productivity. - Coordinating with Production Planning and Procurement teams for Material Requirement Planning. - Monitoring operational expenses and identifying ways to reduce costs while maintaining product quality. - Managing the manufacturing budget and overseeing ODM & OEM Production units as well as third-party manufacturing operations. - Involvement in new product development and ensuring manufacturing facilities support the process. - Managing new factory projects related to line, equipment, or facility setup. - Ensuring product and process quality through testing methods, establishing standards, and confirming manufacturing processes. - Contributing to new business initiatives, reviewing their impact, and communicating effectively. - Overseeing plant maintenance, ensuring machine availability, managing dysfunctional machinery, and optimizing equipment performance. - Managing plant compliances related to Human Resource domains, industrial relations, labor laws, and outsourcing. - Coordinating the hiring, performance appraisal, coaching, and guidance of manufacturing personnel. - Planning production shifts, manpower, training, allocation, and expense control. - Providing daily MIS reporting and monthly productivity reports to the Plant head. - Leading Green Field projects and driving continuous improvement in process design, cost savings, quality, and resource utilization. In addition, you will be responsible for resource planning, workload management, capex budgeting and control, and leading Green Field projects.,
