Maintenance Manager-Foundry

Roles and Responsibilities

Role HOD Electrical & Mechanical Maintenance

• Execution & monitor of maintenance Process Objectives, timely achievement and action plan if target is not meet
• Prepare preventive & predictive maintenance plan & execution
• Prepare daily task to the members from predictive maintenance check points and close the non-conformities
• Man management & handling and allot daily work schedules and effective closures
• Maintain & monitor critical spares management & ensure availability
• Monitor minimum & maximum spare management
• Collect data from preventive maintenance and arrange spares w.r.t. various department.
• Maintenance vendor development for fabrication and machining activities
• Update preventive maintenance plan based on root cause analysis
• Maintain history of all machine and equipment to monitor machine efficiency
• Execution of customer specific requirements, product safety and product quality w.r.t. all customers
• Identify resource requirements & fulfillment w.r.t. maintenance processes with co-ordination with management
• Execution, monitor & maintain error proofing devices predictive maintenance
• Prepare preventive maintenance plans are monitored on a daily, weekly, monthly, quarterly, six months & yearly for maintain healthy life of equipments.
• Planning and undertaking Schedule and undertake periodic maintenance along with diagnosing for faults on all electrical & mechanical equipment, components, and installations
• Provide prompt response to inquiries whenever there is a breakdown, and resolve the issue as quickly as possible.
• Monitor MTTR, MTBF and plant performance w.r.t. all equipment’s
• Execute POKA YOKE and continual improvement projects.
• Remove waste and Constraints from the maintenance process to improve efficiencies and enhance productivity of equipment’s
• Ensure compliance is laid down and systems and procedures are in line with Quality management system.
• Mentoring , reporting and documenting records w.r.t. Quality management system
• Adequate utilization of resources & Identify resource requirements w.r.t department and take approval from the higher authorities
• Responsible for Rejection, process deviation and effective control of rejection, monitoring and measurement of equipment performance.
• To analyze the data, decide corrective & preventive action and implement the same with approval from higher authorities w.r.t customer complaints and audit non conformity
• Execute & address the surveillance audits, Customers audits and internal audits and closure of potential NC’s w.r.t. maintenance process
• Responsible for Risk Analysis in department to achieve Targets