Maintenance Fitter

Key Responsibilities:

1. Equipment Installation & Assembly

· Interpret and work from engineering drawings, P&IDs, and isometric layouts.

· Assemble and install process equipment such as:

v Centrifugal and positive displacement pumps

v Compressors, gearboxes, blowers

v Valves (gate, globe, check, safety relief, ball, diaphragm)

v Reactors, heat exchangers, condensers

v Piping systems and pipe supports

· Conduct alignment of pumps and motors using dial indicators or laser alignment tools.

· Install gaskets, seals, couplings, flanges, and pipe fittings.

2. Preventive & Predictive Maintenance

· Perform routine mechanical checks as per the PM schedule.

· Clean, lubricate, and adjust moving parts and components.

· Replace worn-out components such as bearings, gaskets, mechanical seals, and belts.

· Assist in vibration analysis and thermographic checks as required by predictive maintenance programs.

· Update logbooks, history cards, and maintenance management systems (CMMS).

3. Breakdown Maintenance & Troubleshooting

· Respond to mechanical failures or breakdowns on urgent basis to minimize downtime.

· Dismantle faulty equipment, identify the root cause, and replace or repair defective parts.

· Use precision measuring instruments like micrometres, vernier callipers, dial gauges to ensure dimensional accuracy.

· Collaborate with production and electrical teams during troubleshooting of cross-functional issues.

4. Fabrication & Welding Support

· Cut, bend, and fabricate metal sheets, pipes, or structural supports using gas cutters, grinders, drill machines, and pipe benders.

· Perform basic arc, MIG, or gas welding (if certified) for plant maintenance or equipment repair.

· Prepare support structures, brackets, or temporary platforms as needed.

5. Piping & Utility System Support

· Assist in the installation and repair of utility lines (steam, compressed air, cooling water, chilled brine, nitrogen).

· Inspect and replace worn gaskets, pipe fittings, or supports to prevent leaks and unsafe operation.

· Perform flushing, hydro testing, and leak detection on pipelines during shutdowns or new installations.

6. Plant Turnaround / Shutdown Assistance

· Participate in plant shutdowns for major overhauls or inspections.

· Follow shutdown checklists, disassembly protocols, and reassembly standards.

· Collaborate with contractors, QA/QC teams, and safety officers during large-scale maintenance activities.

7. Safety, Compliance & Housekeeping

· Follow all plant safety protocols including:

o Permit to Work (PTW) system

o Lock Out Tag Out (LOTO)

o Confined space and height safety procedures

· Report unsafe conditions or equipment malfunctions immediately.

· Maintain good housekeeping in the workshop, mechanical room, and around job sites.

· Properly tag and store tools and spares after use.

8. Documentation & Coordination

· Record daily activities in maintenance logbooks.

· Report spares and consumables requirements proactively to avoid delays.

· Support root cause analysis (RCA) for recurring mechanical problems.

· Attend toolbox talks and contribute to safety and quality initiatives.

Qualifications & Experience:

· ITI or Diploma in Mechanical / Fitter Trade

· 2–3 years of experience in mechanical maintenance, preferably in chemical, petrochemical, or process industries

· Proficiency in pump alignment, valve overhauling, mechanical seal replacement, and pipe fitting

· Basic knowledge of mechanical drawings, material specifications, and tool usage

Desired Skills:

· Hands-on experience with rotating and static equipment

· Knowledge of mechanical seals, gland packing, bearing replacement

· Understanding of ISO/GMP/OSHA/SHE standards in industrial environments

· Ability to work independently and in a team under pressure

· Strong attention to detail and commitment to safety

Job Type: Full-time

Pay: ₹13,531.89 - ₹27,656.41 per month

Benefits:

• Health insurance
• Provident Fund

Schedule:

• Day shift