Head of Quality Control

Job Description

Role & responsibilities Quality Strategy & Compliance - Develop and implement quality policies, procedures, and standards aligned with ISO 9001, IATF 16949, OSHAS, ISO 14001 and Exposure to IRIS & AS 9100 D / NADCAP. / Other OEM requirements. - Ensure adherence to welding standards EN ISO 3834-2, EN ISO 15085-2 CL1,and heat exchanger specifications (e.g., ASME, TEMA). - Monitor compliance with health, safety, and environmental regulations (OSHAS / ISO 14001). Team Leadership - Manage a team of QC inspectors, engineers, and technicians. - Foster a culture of quality through training, mentoring, and performance evaluation. . Process & Product Oversight - Oversee inspection/testing of aluminium components using tools like CMM, X-ray, ultrasonic testing, and dye penetrant. - Conduct root cause analysis (RCA) for defects and implement corrective actions (CAPA). - Lead cross-functional collaboration with Production, R&D, and Engineering to embed quality in design (APQP, FMEA, PPAP). Audits & Supplier Management - Execute internal/external audits and manage customer/supplier audits. - Evaluate supplier quality through audits, performance reviews, ratings and material certifications. 5. Data Analysis & Reporting - Track KPIs (scrap rates, defect rates, customer returns) using statistical tools (7 QC Tools or Minitab, SPC, SQC). - Report to senior management on quality performance and improvement initiatives. Continuous Improvement - Drive Lean Manufacturing, Six Sigma, or Kaizen projects to reduce waste and enhance efficiency. - Stay updated on industry trends (e.g., automation in welding, advanced NDT methods). Preferred candidate profile Educational Qualifications - Education: BE/B.Tech ; ME/M.Tech in Metallurgical, Mechanical, or Industrial Engineering. - Experience: 10+ years in quality control, with 5+ years in *automotive manufacturing* and expertise in *aluminium welding/heat exchangers*. - Certifications: CQE, CQA, Six Sigma (Green/Black Belt), IATF 16949 Lead Auditor. - Technical Skills: - Proficiency in QMS software (e.g., SAP QM, IQMS). - Knowledge of APQP, PPAP, FMEA, and Control Plans. - Understanding of aluminium metallurgy and welding challenges (e.g., porosity, cracks). Perks and benefits