Dimensional Variation Analysis Engineer

Role & responsibilities

Responsible to perform Dimensional Variation Analysis for complete vehicle / assigned objective and converge with cross functional and supplier to achieve the Gap and flush, Fitment, packaging clearance and Functional requirements.

• Gather Inputs (CAD, GD&T, Assembly process Gap and flush and Functional requirement and connect with the cross functional team to understand the requirements.
• Define the Stack up objective and analysis methods.
• Complete the Variation analysis in 3DCS / VSA tool and present report.
• Propose design / tolerance / datum process modification to achieve the required gap and flush / functional requirement and converge with cross functional team.
• Review and validate supplier studies and converge supplier meeting the gap and flush targets.
• Define Assembly process and tolerance that meets the engineering targets.
• Perform Root cause analysis for assembly builds and vehicle not meeting targets during launch / production.
• Analyze measurement data and simulate the possible occurrence virtually.
• Provide solution for the Build issues.
• Document lessons learnt and best practices.

Provide process/design standardization.

Preferred candidate profile

Responsible to perform Dimensional Variation Analysis for complete vehicle / assigned objective and converge with cross functional and supplier to achieve the Gap and flush, Fitment, packaging clearance and Functional requirements.

• Gather Inputs (CAD, GD&T, Assembly process Gap and flush and Functional requirement and connect with the cross functional team to understand the requirements.
• Define the Stack up objective and analysis methods.
• Complete the Variation analysis in 3DCS / VSA tool and present report.
• Propose design / tolerance / datum process modification to achieve the required gap and flush / functional requirement and converge with cross functional team.
• Review and validate supplier studies and converge supplier meeting the gap and flush targets.
• Define Assembly process and tolerance that meets the engineering targets.
• Perform Root cause analysis for assembly builds and vehicle not meeting targets during launch / production.
• Analyze measurement data and simulate the possible occurrence virtually.
• Provide solution for the Build issues.
• Document lessons learnt and best practices.

Provide process/design standardization.

Primary skills :

Geometric Dimensioning and Tolerancing, Vehicle Exterior/Interior/Chassis system assembly process, RSS /Worst case stack up analysis, VSA/3DCS Tool , NX/Catia tool, Measurement Data analysis, Vehicle Gap and Flush requirements