B Fouress Company in Hoskote, Bangalore, manufactures turbines and installs electro-mechanical equipment for small hydro power plants in India and overseas. For more information, visit www.bflhydro.com. Position : CNC & VMC programmer cum Production Supervisor Qualification : Diploma in Mechanical Engineering Experience : 68 years of experience in CNC/VMC Turning programs and production supervision Role & responsibilities Meet production targets in adherence to weekly production schedules and quality standards Prepare, implement and evaluate shift-wise production schedules to achieve productivity, efficiency and quality targets set Implement work instructions and process sheets for the production shop floor CNC Programming for all components of CMM machine. Providing Coordinates for Machining of Items and templates Procurement of Tools and Tackles required for Shop Prove Out of Job at Vendor Place. External Support to the Supplier regarding Machining. Handling of Tools and tackles related to machine shop. Conduct shop floor production meetings and take necessary actions for fallouts Monitor material requirements and take necessary action to ensure minimal production downtime due inventory shortages Ensure regular preventive maintenance and timely breakdown maintenance to minimize downtime Record daily production log book (quantity, breakdown, absenteeism etc) shift wise Monitor and record actual lead-times against standard lead-time Record rework, rejections, vendor supplies, used components and initiate necessary corrective and preventive action Ensure reduction in wastage / pilferage of material; responsible for safety of machines, equipment's, power and other consumables. Meet production targets in adherence to weekly production schedules and quality standards Prepare, implement and evaluate shift-wise production schedules to achieve productivity, efficiency and quality targets set Implement work instructions and process sheets for the production shop floor CNC Programming for all components of CMM machine. Providing Coordinates for Machining of Items and templates Procurement of Tools and Tackles required for Shop Prove Out of Job at Vendor Place. External Support to the Supplier regarding Machining. Handling of Tools and tackles related to machine shop. Conduct shop floor production meetings and take necessary actions for fallouts Monitor material requirements and take necessary action to ensure minimal production downtime due inventory shortages Ensure regular preventive maintenance and timely breakdown maintenance to minimize downtime Record daily production log book (quantity, breakdown, absenteeism etc) shift wise Monitor and record actual lead-times against standard lead-time Record rework, rejections, vendor supplies, used components and initiate necessary corrective and preventive action Ensure reduction in wastage / pilferage of material; responsible for safety of machines, equipment's, power and other consumables Coordinate and support the QA team during customer inspection Provide necessary work orders /drawings / documents (controlled copies) to each work station as necessary. Replace obsolete drawings with drawings to new / latest index Control stores activity (Receipts and shipments) and initiate actions in case of deviations Ensure conformance to the safety plan and safety practices; enforce safety requirements in shop floor by use of Personnel Protective Equipment's (PPEs) like Helmet, Goggles, Gloves, Ear Plugs, etc. Ensure effective pollution and waste management as per statutory requirements Implement continuous improvement tools like 5S, Kaizen, Kanban etc on the shop floor Prepare productivity trend charts and monitor the same. Provide support to E&C team and also to sub-contract vendors. Preferred candidate profile Male candidates staying in an around Bangalore. Benefits: Free transport, subsidized canteen, all statutory benefits, including superannuation.
Manager/Senior Engineer Quality Assurance (Manufacturing) B Fouress Company in Hoskote, Bangalore, manufactures turbines and installs electro-mechanical equipment for small hydro power plants in India and overseas. For more information, visit www.bflhydro.com. Qualifications: BE Mechanical Engineering Experience: Minimum 10 to 12 years in Manufacturing Quality Inspection. Technical Knowledge - Knowledge of QA systems & standards - Knowledge of ISO 9001 system - Knowledge of problem solving tools - Knowledge on working principle of gear box, bearings, lube oil system, hydraulic power pack, cranes, industrial valves, turbines & pipes and fittings - Knowledge on techniques of NDT, foundry, welding, casting, forging, fabrication & heat treatment NDT/NDE related technical experience and/or qualified to pass Level 2 certification in RT, UT, PT, and/or MT is a plus - Working knowledge of ASME and AWS codes - Proficiency in reading and interpreting complex engineering drawings - Knowledge of QMS, ISO, CE requirements etc. - Knowledge of FMEA, KAIZEN & QC tools - Knowledge on Internal Audit process. ROLES & RESPONSIBILITIES:- Be responsible for the planning, organizing and managing of all activities of inspections. Continuously improve QA inspection process and procedures. Manage supplier performance and conduct audits periodically; ensure timely resolution of supplier failures, suggest and implement corrective actions and preventive actions Analyse failures, suggest and implement corrective and preventive actions to respond to customer / site complaints. Conduct audits, create audit finding reports, determine proper corrective and preventive actions and close out all audit findings. Assist the Chief of QA in establishing, implementing and maintaining the quality management system. Build a team for managing all inspection activities. Implement the product assurance program to prevent or eliminate defects in products. Manage the supplier quality program and internal audit program for business development. Develop QA plans and other required process control procedures & check sheets to ensure goods meet specified quality standards. Conduct regular quality reviews to minimize deviations across all processes Inspect and provide feedback to the production & assembly teams to minimize production loss and delays. Inspect all raw materials received to ensure they meet specifications. Responsible for timely calibration on measuring instruments and review of all machines. Responsible for maintain tractability for all materials / assemblies inspected (Hard & soft). Continuous Improvement Ensure adherence to all applicable standards. Implement best practices across plants and sites. Optimize and improve on existing quality plans & Check sheets. Work closely with Engineering to support process and product improvement initiatives. Implement, monitor, control and continuously improve the BFL Quality Management System that complies with ISO 9001 and other quality standards as applicable. Benefits: Free transport, subsidized canteen, all statutory benefits, including superannuation. Interested candidates may email their profiles within one week, including current CTC, expected CTC, and notice period, to shivaprasad@bflhydro.com,lancy@bflhydro.com.
Project Manager PMP Certification is mandatory B Fouress Company in Hoskote, Bangalore, manufactures turbines and installs electro-mechanical equipment for small hydro power plants in India and overseas. For more information, visit www.bflhydro.com. Qualifications: Bachelor of Engineering with PMP Certification Experience: Minimum 8 to 10 years in Project Management. ROLE & RESPONSIBILITIES:- Relationship Management Develop and maintain a non-contractual relationship with the customer Win the customers trust and make him comfortable by optimising the project design without reducing the price Maintain healthy relationships with all stakeholders of the project to ensure smooth functioning of the project and proactively inform them about the project status Handle all customer complaints and issues and ensure that they are resolved at the earliest thus building an enduring relationship with the customer Act as the sole authority from BFL for the project when dealing with customers for all matters except those relating to extension of credit. Project Strategy Ensure a complete takeover of projects from the marketing team along with all required details and documentation Prepare the project executive summary with inputs from all HODs for all new projects which include details about: Execution strategy along with timelines for each of the activities. Cost optimization strategy Manufacturing strategy Logistics strategy Erection strategy Procurement strategy Project Execution :- Prepare a project plan aligned with the customers requirements and also based on concurrent activities based on PERT and ensure that the plan is approved and adhered to. Ensure that every activity in the project is monitored as per planned timelines. Liase constantly with the Procurement team as well as the manufacturing team to ensure and avoid any delay in the plan already circulated. In case there is any delay whatsoever he should highlight to all concerned and get the necessary corrections to bring back any delayed activity inline with the plan. Prepare the component dispatch plan which is updated weekly and regularly shared with the customer Ensure that optimised power-plant designs prepared after value engineering exercises done by the design team are used for the projects Ensure all required quality inspections are carried out as scheduled and that quality standards are met In case there is delay in handover to customer, to ensure that all critical items are stored in a place properly covered to ensure there is no deterioration due to environmental conditions. Ensure that goods dispatched on site are properly checked by the site engineer, stored as stipulated in the storage guidelines and secured against damage of any kind Ensure that erectioning and commissioning activities are carried out on time and as per erection schedule / plan Prepare project pending activities list Ensure that the project is completed to the satisfaction of the customer and obtain project completion certificate from customer Benefits: Free transport, subsidized canteen, all statutory benefits, including superannuation. Interested candidates may email their profiles within one week, including current CTC, expected CTC, and notice period, to shivaprasad@bflhydro.com.
Head of Supply Chain Management B Fouress Company in Hoskote, Bangalore, manufactures turbines and installs electro-mechanical equipment for small hydro power plants in India and overseas. For more information, visit www.bflhydro.com. Qualifications & Experience: Any Graduation (preferably an Engineering graduate) with 18 to 25 years of experience in a heavy engineering company. Strategic Procurement Experience in, Procurement of Electrical Transformers, Generators, Substation, Isolators, Cables, Gearbox, Cranes, C class Items. Job Responsibilities: Strategy Planning Create the procurement strategy and plans based on corporate goals Develop a set of suppliers who are consistent with the BFL ideology Enrol key suppliers (A Class items) into sharing the risks and rewards associated with the BFL business Build and sustain enduring relationships with the key stakeholders of the supply chain Be responsible for manpower planning based on annual business plans Supplier Management Build a robust pipeline of suppliers for each class of item and periodically evaluate supplier effectiveness Institutionalize supplier development practices including assessing the quality infrastructure of suppliers Support suppliers in the implementation of best practices and management methods to generate higher ROI for themselves and the organization Monitor the purchase process of supplies Negotiate with suppliers in order to obtain quality materials at best prices Monitor and review the process of sending RFQs (Request for Quotation) Monitor validation of technical specifications of an offer made Review and make course corrections as required in quotations received from suppliers Materials Management Develop sourcing plans to ensure timely availability of materials within budgets Approve and monitor the sourcing of materials initiated by the buyer Monitor the readiness and quality of the materials and ensure timely dispatch to the project sites. Guidelines Meet the respective stakeholders at least once a month Make calls and share the project details and challenges with the respective stakeholders in loop at all times Communicate with the respective stakeholders at all possible opportunities Empathize with the respective stakeholders during crisis while working to resolve all issues Listen to the respective stakeholders concerns, share different project experiences, and provide them with genuine, effective and helpful solutions Build enduring relationships with the respective stakeholders thus winning their respect and trust Involve the respective stakeholders and share the business plan with them Solve issues over personal meetings thus enhancing the relationship Provide optimum and value engineered solutions to the respective stakeholders for all projects Discuss their merits and provide references to speak with Share the takeaways of previous projects and suggest new initiative to the respective stakeholders in order to avoid repeated mistakes. Share business plans with all team members Have regular review meetings with the team to discuss the months activities Address what went wrong and what went right and document scenarios for future reference Handle challenges and road-blocks in task completion Share technical knowledge with the team Share ideas to improve productivity among team members Empower team members in taking small decisions Conduct market surveys to learn about the available suppliers and vendors in the proximity of the project location, site, office etc. Build relationship with the suppliers. Meet them once monthly, call on a weekly basis, and frequently visit the offices of the suppliers . Learn the moves of competitors working with the same suppliers etc. Do regular inspection of the suppliers office and production units Do a half-yearly vendor evaluation process and look for the possibility of bringing in new vendors and have good backup. Do SWOT analysis of suppliers, network with the people in the industry, consultants, nodal agencies and get inside information about best price quotation. Conduct demographic and geographic study of suppliers locations and units so to take benefit as per project sites. Meet the customer at least once a month, periodically make calls and share the project details and challenges, keep the customer in loop, communicate at every possible opportunity, spend time with the customer, visit on a regular basis, empathise with customer, listen to his concerns and provide genuine solutions, Share different project experience and provide effective solutions. Go beyond your contract obligations and provide customer support. Build relationships; involve the consultant, share the business plan. Solve issues over personal meetings, provide optimum solutions to the overall projects; talk to him your merits, give him references to speak with. Share the learnings of previous projects and suggest new initiative to avoid mistakes. Call customer, understand his requirement, provide genuine solutions with optimum price, request for personal meeting. Meet monthly once, make calls and share the project details and challenges, keep the customer in loop, communicate on all possible opportunity, spend time, visit on a regular basis, empathises with customer, Listen to him his concerns and provide genuine solutions, Share different project experience and provide effective solutions Benefits: Free transport, subsidized canteen, all statutory benefits, including superannuation. Interested candidates may email their profiles within one week, including current CTC, expected CTC, and notice period, to shivaprasad@bflhydro.com
B Fouress PrivateLtd. is a heavy engineering company based in Hoskote, Bangalore, specializing in the manufacture of turbines and the supply and installation of electro-mechanical equipment for small hydro power plants in India and abroad. We are an ISO 9001:2015 certified organization. To learn more about us, please visit: www.bflhydro.com. Factory Manager / Production Manager Manufacturing Qualification: B.E. in Mechanical Engineering Experience: 10 to 14 years as Production Manager in a heavy engineering/fabrication company, with hands-on experience in managing manufacturing operations for machine components. Role & responsibilities Be responsible for planning the production of turbines and its components as per requirements Implement work instructions and process sheets for the production shop floor Finalize the schedule plan for machine loading and turbine assembly on the shop floor Conduct shop floor production meetings and take necessary actions for fallouts Deploy systems for regular preventive maintenance; ensure timely breakdown maintenance to minimize downtime Control stores activity (receipts and shipments) and initiate actions in case of deviation Implement continuous improvement tools like 5S, Kaizen, Kanban etc. on the shop floor Ensure reduction in wastages/pilferage of material; responsible for safety of machines, equipments, power and other consumables Support implementation of environmental and safety regulations; implement safe and positive people and labor practices Implement a safety plan to ensure a safe and healthy work environment; enforce the use of PPEs (Personnel Protective Equipments) on the shop floor Participate in safety audits and take preventive measures Review operational failures to analyze reasons and propose solutions to avoid recurrences Communicate the BFL Ideology to all workmen and provide/organize necessary training Improve production processes by deploying effective production tools resulting in cost reduction and reduction in production cycle time Identify opportunities for outsourcing components manufacturing to improve efficiency and save time Prepare productivity trend charts and monitor the same Provide support to E&C team and also to sub-contract vendors Provide timely support for development of new processes / process improvements Ensure timely rework of site receipt assemblies Ensure effective pollution and waste management as per defined norms Preferred candidate profile Subsidized canteen facilities Free company-provided transport All statutory benefits including superannuation Interested candidates residing in Bangalore/Karnataka may apply within one week by clearly mention the position applied for in your email and send your resume to: shivaprasad@bflhydro.com
Head of Sales - Spares & Refurbishment - Hydro Power B Fouress Company in Hoskote, Bangalore, manufactures turbines and installs electro-mechanical equipment for small hydro power plants in India and overseas. For more information, visit www.bflhydro.com. Qualifications & Experience: Qualification: Graduate in Engineering with 15 to 18 years of experience in a Hydro Sales - Spares & Refurbishments. Roles and Responsibilities:- The Head Spares & Refurbishment is responsible for drawing the revenue of the company to become the globally dominant player in the spares & refurbishment business of hydro power project. The person in this position is expected to build sales and marketing strategies, systems and processes that will result in closing sales through building enduring relationship with customers, reps and business partners as well as execution of projects within the estimated budget and agreed timelines and ensuring that the relationship with the customer is maintained at all times. Strategy Planning Formulate the Marketing strategy in line with overall business goals to maximise revenues, grow market share and increase profitability Ensure consistent achievement of order booking targets as per developed sales plan Assign sales targets to each team member and conduct monthly reviews to ensure that the revenue targets are achieved. Build and sustain enduring relationships with customers Build and sustain enduring relationships with the key stakeholders of the supply chain Be responsible for manpower planning based on the annual business plan Be responsible for completion of the project (spares/ service) as per the order. Market Development & Relationship Management. Develop and sign up new customers in line with the Marketing strategy; partner customers in meeting their business goals while maximising revenue opportunities for the Company in spares and refurbishment. Build & monitor go-to-market strategy to ensure achievement of sales and revenue targets for the spares & refurbishment Responsible for marketing and branding of BFLs products and services in India and abroad for market reach and revenue maximisation. Maintain healthy relationships with all stakeholders of the project to ensure smooth functioning of the project and proactively inform them about the project status. Handle all customer complaints and issues and ensure that they are resolved at the earliest , thus building an enduring relationship with the customer. Act as the sole authority from BFL for the project when dealing with customers for all matters except those relating to extension of credit. Budgeting & Operations and Project Management Monitor sales budgets, forecasts and operational plans to ensure that the sales targets are exceeded and revenue maximisation is achieved. Supervise the bid costing process to maximise margings and increase profitability; use experience / judgment to bid for business and ensure closure of orders Negotiate to maximise margins, increase profitability and share of business wherever applicable to leverage internal production capabilities. Discuss the progress of each project (with regard to quality, budgets and time) with the customer Review and approve the cost control sheet (for bought out items) submitted by the project buyer or procurement Ensure the dispatch of quality goods to the project sites in time Monitor the handing over of project designs to the E & C team for erecting the project site. Relationshilp Building Build, own and maintain enduring relationships with customers and deliver high customer satisfaction levels by ensuring compliance to customer schedules Build enduring relationships with vendors to ensure accuracy in project costing Demonstrate leadership skills and build lasting relationships with internal teams to ensure receipt of timely support. Promotion and Brand Management Implement a branding strategy to enhance the companys reputation / positioning in the market and create a brand image for the BFL product line; develop key brand messages and brand communications to increase brand recall Establish copy strategy & media plan and design advertising campaigns to enhance visibility and sales Promote the Company through alternate channels such as tradeshows, exhibitions, association meetings, industry seminars etc Proactively perform trade and consumer media relations necessary to increase media exposure including managing external PR resources. Benefits: Free transport, subsidized canteen, all statutory benefits, including superannuation. Interested candidates may email their profiles within one week, including current CTC, expected CTC, and notice period, to lancy@bflhydro.com
CHIEF /HEAD OF QA ELECTRICAL B Fouress Company in Hoskote, Bangalore, manufactures turbines and installs electro-mechanical equipment for small hydro power plants in India and overseas. For more information, visit www.bflhydro.com. Qualifications & Experience: Qualification: BE Electrical & Electronics with 18 to 25 years of experience in a heavy engineering company. Roles and Responsibilities:- The chief of QA is responsible for translating the companies vision and long term goals through systems and process that crafts for every functions. The person in this position is expected to implement an assurance system that proactively identifies problem and implements preventive measures, assures the manufacturing, supply chain and internal processes are robust. He is the custodian of the companies quality measurement system. He must ensure quality policies, plans and objectives are met and result in continuous improvement in the performance of all activities through interactions with other functional managers and engineers. Strategic Planning Create the quality strategy and plans based on corporate goals. Build a system of collecting data on failures and conducting root cause analysis based on the same to drive defects to the lowest achievable levels Responsible for manpower planning based on the annual business plan Quality Standards & Accrediations Facilitate development, implementation of quality systems to meet ISO 9001 requirements Maintain the quality system and continuously improve the performance of departmental / cross-functional processes through the involvement of employees Acquire relevant accreditations and certifications as planned; ensure timely renewals. Quality Adherence Institute robust inspection and feedback processes to minimize production loss and delays Establish strong audit routines to minimize deviations across all processes Ensure all finished assemblies meet agreed quality standards Ensure all BO mechanical &electrical assemblies meet agreed quality standards. Operations Engage and facilitate the approval of new suppliers and agencies to ensure smooth operations. Facilitate the customer complaint review activity and ensure improvements. Continuous Improvement Identify and implement cost reduction opportunities in products and processes Drive continuous improvement programs including quality training and internal initiatives to reduce cost of quality Support development & implementation of new processes. Benefits: Free transport, subsidized canteen, all statutory benefits, including superannuation. Interested candidates may email their profiles within one week, including current CTC, expected CTC, and notice period, to shivaprasad@bflhydro.com
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