2.0 - 6.0 years

0 Lacs

karnataka

On-site

The incumbent in this Engineering - API role is a team member of the Unit Engineering Maintenance & Reliability Team and is responsible for executing maintenance activities in the plant. They are accountable for ensuring minimum breakdowns in Instrumentation & Automation with maximum efficiency while adhering to safety & GMP standards. Additionally, they support the EM & R Senior Instrumentation Engineer in planning, scheduling, and executing CMP to ensure plant & equipment availability, capacity, integrity, and reliability in compliance with Cipla Policies, Standards & Procedures. As an Instrumentation Engineer in the Manufacturing & Packing Area, the individual executes maintenance tasks assigned by the Senior Engineer. In cases where maintenance is outsourced, the 3rd Party Instrumentation Engineer is responsible for the maintenance execution on the Service Floor / Technical Floor. The key responsibilities of this role are as follows: Shift Maintenance Activity: - Execute maintenance activities in a shift to achieve maintenance targets - Cater to machine maintenance requirements of the unit - Increase efficiency by reducing downtime and ensuring better equipment utilization - Prepare and submit shift engineer reports for smooth handover Comprehensive Maintenance Plan Execution: - Give inputs for preparing and adhere to a unique planner for planned preventive maintenance and instrument calibrations - Schedule shift activities in line with the CMP including PM, Calibration, and condition monitoring - Execute planned maintenance and update related documentation - Follow good Engineering practices during planned preventive activity Breakdown Maintenance: - Handle breakdown maintenance to avoid recurrence and maintain continuous process operations - Execute breakdown work safely and in compliance with cGMP - Maintain critical spares inventory to reduce resolution time Efficient Equipment Operation: - Operate equipment efficiently without error to meet shift targets - Maintain equipment, facility, and premises as per SOP for audit readiness - Ensure operations are performed as per GMP & Safety norms - Implement new technologies to improve machine/system performance Spares Management: - Perform Material and Spare management to avoid delays due to unavailability of materials - Issue required materials to contractors and make SAP entries - Maintain inventory of critical spares and consumables - Assess log book requirements and issue them within required timelines EHS Compliance: - Maintain high levels of Safety during maintenance - Monitor safe operations of the machine and report any safety deviations - Ensure compliance with safety systems and procedures - Issue work permits to contractual staff after verifying safety aspects cGMP Compliance: - Execute and update online documentation to meet cGMP requirements - Monitor cGMP compliance and report any incidents/deviations - Maintain online documentation and entries in all documents in a cGMP environment - Conduct training related to cGMP, equipment operation, safety, and housekeeping Continuous Improvements: - Provide suggestions for optimization of processes - Propose and implement new ideas to enhance production - Participate in internal audits to improve deficiencies Self Development: - Keep self-updated on regulatory guidelines and product regulatory requirements - Undergo training on Functional & Leadership capability building This role also involves interacting with internal stakeholders such as Central Engineering, EHS, Site head, Unit heads, Indirect purchase, Central purchase, Global Leadership Team, Corporate Affairs & Legal Team, as well as external stakeholders like OEMs, Facility maintenance contractors, Industry Bodies, and Statutory Bodies. The major challenges of this position include adherence to budget constraints, cost vs performance trade-off, aging assets leading to escalating OpEx costs, and challenges around personnel capability & competence. The educational qualification required for this role is BE/B Tech in Mechanical/Electrical/Instrumentation with 2-5 years of experience in manufacturing (Maintenance and Projects). The ideal candidate should possess good technical knowledge of Pharma/API machinery, experience in project execution, knowledge of GMP and regulatory requirements, as well as strong leadership skills and experience in industrial automation.,

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