AM / Sr. Eng. (Electrical Maintenance Shift Incharge) - Fasteners

Greetings from Manpower Resources India (P) ltd.

Manpower Resources India Pvt. Ltd is a leading Executive Search & Selection company, caters to recruitment services in Manufacturing, Infrastructure, Engineering & Healthcare domain.

We have been mandated by a large conglomerate into Stainless Steel Manufacture.

Job Title: Electrical Maintenance Shift Incharge (Asst. Manager / Sr. Engineer)

Plant: Fasteners

Department: Electrical Maintenance

Location: Boisar, Maharashtra

Qualification:

Purpose of the Role:

To ensure smooth running and reliability of plant electrical systems by attending breakdowns, carrying out preventive and predictive maintenance, monitoring energy parameters, and leading the electrical team effectively to achieve production targets with minimal downtime.

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Key Responsibilities:

• Attend machine critical breakdowns during shift and ensure minimum downtime, maintaining optimal MTTR (Mean Time to Repair) and MTBF (Mean Time Between Failures).
• Review logbooks and allocate daily jobs to the team effectively.
• Check daily logbooks, calculate daily energy consumption, and monitor power factor (P.F.).
• Maintain electrical system power factor at 0.999 consistently.
• Conduct monthly delay analysis; maintain energy and P.F. data records, graphs, and % delay reports.
• Prepare and implement Preventive Maintenance (PM) schedules as per SAP maintenance module.
• Update daily predictive maintenance check sheets, identify E&I (Electrical & Instrumentation) problems in production equipment, and rectify abnormalities promptly.
• Take regular PLC program backups and maintain proper records for the same.
• Review and update equipment maintenance history records.
• Allocate manpower efficiently and prepare monthly shift schedules for the electrical team.
• Plan and implement shutdown works effectively and prepare detailed reports of the same.
• Conduct job-related training for subordinates and electricians periodically to enhance skills and safety awareness.
• Prepare purchase requisitions for procurement of electrical maintenance spares.
• Prepare service requisitions for repair of faulty electronic devices and electric motors.
• Follow up with the Purchase Department for material procurement and service parts.
• Update daily and monthly breakdown maintenance reports accurately.
• Maintain ISO, EHS, and OHSAS documentation up to date as per compliance standards.
• Ensure thermocouples, RTDs, and universal calibrators are certified and maintain their history records.
• Implement new projects including drawing verification, data collection, cabling, panel installation, and coordination with purchase for materials.
• Take monthly stock of consumables and ensure timely procurement.
• Arrange spares or materials from other Viraj stores if not available in the SRM store.
• Coordinate with TPM Department for completion of TPM activities.
• Plan and implement weekly Kaizen works in consultation with superiors and complete them within timelines.
• Identify and clear E&I fugais (abnormalities) in production machines and update all TPM-related records.
• Coordinate with Safety Department to resolve safety issues and ensure compliance.
• Ensure proper housekeeping and systematic arrangement of spares in the department.
• Plan and recommend leave schedules of subordinates to ensure smooth operations.
• Follow up with motor rewinding shops for timely repair of faulty electric motors.