Trim & chassis-Final line -Process simulation

Key Skills: Digital manufacturing(Trim & chassis)

To perform final assembly Manufacturing feasibility, planning and support program implementation. Advance Manufacturing Engineer works closely with cross functional teams like, Product Design Engineering, Facility, MP&L and Plant Engineering Team to validate Design and assembly feasibility for New Product Launch. Advance ME has to Identify the assembly, Labor, Tooling cost saving opportunities, design communization, complexity reduction, Facility Hard points & Facility re-usability opportunities during the design phase.

Create, modify and update program specific process sheets

DPA5 Perform checks Raise part/process issues as identified to program Re-perform checks as D&R

CAD matures through UNV2 Support in establishing virtual build sequence P-Release

Conduct ergonomic evaluations and deliver corrective actions as required

Lead identification, resolution, and closure of Mfg. feasibility issues.

Complete design phase Health Chart assessments

Write/modify/maintain process sheets (SOW) and deliver updated Cycle Line Layouts.

Failure Mode (PFMEA) creation and updates to manage RPN risk.

Support Special Characteristics Cascade and Agreement Form (SCCAF) development and sign-off

Interface with Design and Release activities.

Deliver cycle line layouts and work with the assembly plants to have a complete operator/equipment workstation ready for launch.

Develop program cost analysis, tooling design and build SOW

Define tooling needs DC and pneumatic tooling Fixtured tooling and lift assists Identify ergo tooling needs Major equipment and / or automation needs Pallets, details, and subassembly build-up conveyance Error proofing

Develop "Lessons Learned" from New Model launches and implement Prevent Reoccurrence Actions into future programs.

Skills Required:

Experience in Automotive/Manufacturing Engineering preferred.

Familiarity with Siemens Process Simulation