Thermal CFD Analyst (E-motor)

Qualification:

Experience Range:

Roles & Responsibilities:

• Performing electromagnetics, flow and thermal simulations using StarCCM+
• Conducting thermal assessments of E-motor components to predict heat dissipation, cooling patterns, and temperature distributions for electric motors
• Developing and validation of Computational Fluid Dynamics (CFD) models for thermal management of stator, rotor and end-windings.
• Performing simulation setup, post-processing, and validation against experimental data
• Collaborating with design engineers to propose and implement design modifications that enhance thermal performance and meet regulatory requirements.
• Engaging with global teams to align on product development, methodologies and best practices

Must Have:

• Expertise in STAR-CCM+ for EMAG and CFD simulations related to E-motors.
• Strong understanding of electromagnetism, heat transfer mechanisms, and thermal interactions.
• Experience in simulating electric motor components: stator, rotor and end-winding.
• Proficiency in setting up and solving transient and steady-state thermal and flow simulations.
• Ability to define boundary conditions, select appropriate turbulence models, and perform mesh optimization for accurate results.
• Experience in working with CAD data and model building logics for component level simulation.
• Strong knowledge of automotive thermal management.
• Experience in debugging and optimizing simulation models for computational efficiency.
• Strong understanding of CFD theory and electric vehicle energy systems.
• Excellent analytical, communication, and teamwork skills.

Good to Have

• Experience in scripting and automation for StarCCM+ to streamline simulation workflows.
• Familiarity with experimental validation techniques for CFD simulations.
• Experience in simulation methodology & process development.
• Automotive industry experience with OEMs or Tier 1 suppliers.