Job Summary: We are seeking a skilled and detail-oriented CNC Operator to join our production team. The CNC Operator will be responsible for setting up, operating, and maintaining Computer Numerical Control (CNC) turning machines to produce precision cylindrical parts and components according to specifications. This role requires a strong understanding of turning processes, blueprint reading, and quality control procedures to ensure efficient and accurate production. Key Responsibilities: Machine Setup and Operation (Turning Specific): Set up CNC turning centers by installing and adjusting collets, chucks, jaws, bar feeders, tool holders, and turning inserts. Load and unload raw bar stock, billets, or castings, and finished turned components efficiently and safely. Operate CNC lathes in accordance with safety guidelines and standard operating procedures (SOPs). Monitor machine operations, observing display screens, control panels, and machine sounds to detect malfunctions, tool wear, or material waste. Program Loading and Adjustment: Load and retrieve CNC programs (G-code, M-code) into the controller. Make minor program adjustments, offset changes (e.g., tool length, diameter, wear offsets), and feed/speed modifications as needed to maintain part specifications and optimize cycle times. Identify and troubleshoot basic program errors or turning tool path issues. Quality Control and Inspection: Perform in-process inspections of turned components using precision measuring instruments such as calipers, micrometers, bore gauges, depth gauges, thread gauges, and indicators to ensure parts meet specified tolerances, surface finish requirements, and concentricity. Read and interpret engineering blueprints, technical drawings, and work orders, paying close attention to turning-specific dimensions, geometric tolerances (GD&T) for features like concentricity, runout, and perpendicularity, and surface finish callouts. Identify and report any non-conforming parts or quality issues to the supervisor. Maintain accurate inspection records and documentation. Tool Management and Maintenance (Turning Specific): Select, install, and replace appropriate turning tools, drills, reamers, and boring bars for various operations. Monitor tool wear and breakage, making necessary adjustments or replacements. Perform routine machine maintenance, including cleaning, lubrication, checking coolant levels, and chip removal specific to turning operations. Troubleshoot basic machine alarms, minor mechanical issues, and tool wear. Report major machine malfunctions or repair needs to maintenance personnel promptly. Safety and Housekeeping: Adhere strictly to all company safety policies and procedures, including Lockout/Tagout (LOTO) protocols, especially concerning rotating machinery. Maintain a clean and organized work area, ensuring compliance with 5S principles. Wear appropriate Personal Protective Equipment (PPE) at all times. Documentation and Reporting: Complete production logs, quality inspection reports, and other required documentation accurately. Communicate effectively with supervisors, engineers, and other team members regarding production status, issues, and improvements. Qualifications: Education: High school diploma or equivalent required. Vocational training or certification in CNC machining, specifically focusing on turning operations, or a related field preferred. Experience: Minimum 1 Year Technical Skills: Proficient in reading and interpreting engineering blueprints, technical drawings, and GD&T, with a strong emphasis on turning-related features. Solid understanding of G-code and M-code programming for turning centers. Expertise in using precision measuring instruments common in turning (calipers, OD/ID micrometers, bore gauges, thread gauges, profilometers). Ability to perform comprehensive lathe setups, including chucking, collet changes, tool setting, and offset adjustments. Basic troubleshooting skills for CNC turning machinery. Knowledge of various metal types and their machinability for turning. Soft Skills: Strong attention to detail and a commitment to producing high-quality turned parts. Excellent problem-solving abilities. Good communication skills, both verbal and written. Ability to work independently and as part of a team in a fast-paced environment. Commitment to safety and continuous improvement. Preferred Qualifications (Optional): Experience with CAM software for turning. Knowledge of tool life management in turning operations. Experience with lean manufacturing principles. Job Types: Full-time, Permanent Pay: ₹18,000.00 - ₹30,000.00 per month Benefits: Food provided Provident Fund Schedule: Day shift Night shift Rotational shift Work Location: In person
Responsibilities Interpret Technical Documents: Read, understand, and interpret blueprints, technical drawings, schematics, and work orders to determine project requirements and specifications. Material Preparation: Measure, mark, and lay out cutting lines on materials such as steel, aluminum, and stainless steel. Fabrication and Cutting: Operate fabrication machinery, including shears, press brakes, saws (band, chop), plasma cutters, and grinders, to cut and shape materials to the required dimensions. Welding and Assembly: Assemble and join components using various welding techniques (e.g., MIG, TIG, Stick) and fastening methods (bolting, riveting). Finishing: Perform finishing tasks such as grinding, sanding, deburring, and polishing to ensure products meet quality and aesthetic standards. Quality Control: Conduct in-process and final inspections using precision measuring instruments (tape measures, calipers, micrometers, square gauges) to ensure all parts and assemblies meet strict tolerances and quality standards. Equipment Maintenance: Perform routine maintenance on machinery and equipment to ensure they are in safe and efficient working order. Report any malfunctions or needs for repair. Safety Compliance: Adhere strictly to all company safety protocols, procedures, and policies. Maintain a clean, organized, and safe work area at all times. Collaboration: Work closely with engineers, project managers, and other team members to ensure projects are completed accurately and on schedule. Skills and Qualifications High school diploma or equivalent. A vocational or technical degree in welding or fabrication is a plus Minimum 3 years of proven experience as a Fabricator or in a similar role Proficiency in reading and interpreting blueprints and technical drawings Strong knowledge of welding techniques, including MIG (GMAW), TIG (GTAW), and/or Stick (SMAW) Hands-on experience operating fabrication equipment such as press brakes, shears, rollers, and saws. Solid understanding of metal properties and characteristics. Excellent mathematical skills, including geometry and measurement calculations. Strong attention to detail and commitment to producing high-quality, precise work. Ability to work independently and as part of a team. Physical Demands & Work Environment Ability to lift and move heavy materials, often up to 50 lbs (23 kg). Must be able to stand for extended periods, bend, stoop, kneel, and crouch. Requires good manual dexterity, hand-eye coordination, and physical strength. The work environment is a workshop/manufacturing setting and may involve exposure to loud noises, dust, fumes, and varying temperatures. Personal Protective Equipment (PPE), including safety glasses, steel-toed boots, gloves, and welding helmets, is required and will be provided. Job Types: Full-time, Permanent Pay: ₹20,000.00 - ₹30,000.00 per month Benefits: Food provided Provident Fund Work Location: In person
Knowledge of – Knowledge of ISO System. Measuring instrument and Gauges. Process Knowledge of Stamping and welding and heat treatment. Knowledge of 5 core tools. 7 QC tools. All properties of all raw material /consumable Root Cause Analysis Customer complaint resolution NC Handling Preparation inspection reports Analytical & Decision making Identify quality related training need Assessment of problem situation, identify cause & resolve Administration and managerial skills RESPONSIBILITY- OVERALL & ISO 9000 RELATED Monitor Process Objectives of department. Plan Risk Analysis in department to achieve Targets. Take Corrective Actions on Root Causes in case of Targets not achieved Ensure Knowledge Management maintained in the department so that people leaving doesn’t affect department performance. Close all old pending NCR’s of Audits. Attend management review meeting System development and development. Act on complaints /non conformances without delay Conduct & cross check incoming / in process, final inspection Ensure calibrated instruments Ensure NC parts /complaints get cleared in time Decide calibration frequency IHR monitoring IHR reduction plan and meeting with CFT and actions decision and follow-up to closure. Rework monitoring. Rework reduction plan and meeting with CFT and actions decision and follow-up to closure. Ensure of set-up verifications, in-process inspection and last piece inspection are being done. Actions on the NC products. Monitoring inward process. Actions on Inward NC. Ensure 3 party inspection of RM. New gauges order & follow-up and implementation. Customer complaints analysis with CFT. Customer complaints actions monitoring. Participate in Audits. Participate in new system development. Training and development of juniors. SOFT SKILLS NEEDED- Leadership Qualities Excellent communication Motivate team to achieve Organization Goal Presentation skills Auditing skills Manpower handling Man management skill IDEAL EDUCATION NEEDED Diploma or BE Mechanical IDEAL WORK EXPERIENCE NEEDED: Minimum 4 Years of Experience Job Types: Full-time, Permanent Pay: ₹28,000.00 - ₹50,000.00 per month Benefits: Food provided Provident Fund Experience: total work: 4 years (Preferred) Work Location: In person
As a Stamping Tool Design Engineer, you will be responsible for designing and developing high-precision progressive and compound dies. Your key responsibilities will include: - Creating high-precision progressive and compound dies for stamping applications. - Conducting DFM/DFA analysis on designs to optimize for stamping, material utilization, and cost. - Performing feasibility studies for new product designs and tool concepts, including material flow and tonnage calculations. - Producing detailed 2D and 3D tool designs, including drawings and BOMs. - Selecting appropriate tool steels, coatings, and standard components for die construction. - Collaborating with the tool room during manufacturing, assembly, and try-out phases, providing technical support. - Identifying and resolving production tooling problems, implementing corrective actions. - Driving initiatives for optimizing tool design and manufacturing processes. - Working with product teams to ensure new stator/rotor designs are optimized for stamping. - Offering expert advice on material selection, tolerances, and feature design for manufacturability. - Identifying design modifications for material optimization and cost efficiency. - Developing and managing design specifications, engineering drawings, and process sheets. - Assisting in the development and fabrication of new stator and rotor prototypes. - Designing and supervising testing protocols for new tools and components to validate performance. - Evaluating test results and recommending design revisions. - Working effectively with manufacturing, quality assurance, sales, and purchasing teams. - Clearly conveying complex technical details to various stakeholders. - Providing guidance and mentorship to less experienced engineers and technicians. - Keeping informed about industry trends, new technologies, and best practices. - Verifying all designs adhere to relevant industry standards, safety, and quality procedures. - Contributing to FMEA and other risk assessment activities. - Executing design changes based on root cause analysis of quality issues. You will also be entitled to benefits such as food provision and provident fund. The work schedule is during day shifts at the designated in-person work location.,