Senior/Chief Manager - Electrical (Dahej A)

Job Objective:

• Ensure safe and efficient operation and availability of all electrical systems and equipment of a plant in a chemical, polymer, petrochemical complex along with power plant.
• Develop and implement preventive maintenance programs to minimize downtime of electrical infrastructure.
• Monitor and analyze equipment performance to identify areas for improvement.
• Coordinate with other departments to plan and execute maintenance activities.
• Manage budget and resources for electrical maintenance, projects, ensuring cost-effective operations.
• Ensure compliance with safety, environmental, and regulatory standards.
• Lead and train the electrical maintenance team to enhance their skills and performance.
• Plan and oversee shutdowns and major maintenance activities.
• Implement condition monitoring techniques to predict and prevent equipment failures.
• Maintain accurate records of maintenance activities and equipment performance.
• Major challenge is to ensure safety of personnel and the machineries with respect to handling of number of hazardous products.

Specific Knowledge and Exposure Required of:

• Basics of electrical engineering in line to qualification and years of experience.
• Alternators, Switchyards, Operating in parallel with Grid at 66 kV and above.
• HT/LT Transformers, Rectifiers, HT/LT Switchgear and Panels, HT/LT motors
• VFDs, UPS & Battery charger, DG Sets, HVAC Systems, Heaters, and Heat Tracings.
• Hazardous Area Classification and selection of Electrical equipment
• Electrical protection system, relay coordination and switchgear functioning.
• Indian Electricity Rules and CEA Regulations
• Computer applications for day-to-day report generation and maintenance records.
• SAP for material management, planning and maintenance.
• Engineering, Installation and commissioning of major electrical system of a green/brown field chemical or power plant project.

Broad Skills required for the Job:

• Ability to manage electrical operations and maintenance (O&M) of a chemical complex.
• Ability to utilize knowledge on modern maintenance concepts and tools, processes like standard maintenance practices of Chemical and Petro-chemical plants, TPM, RCM, RCFA, FMEA etc.
• Ability to ensure Electrical Safety and Statutory Compliance
• Development of detailed technical specification for procurement, installation, testing and commissioning.
• Technical bid evaluation and comparison of electrical system/equipment offers for procurement.
• Understanding of technical documents and drawings with ability to review for correction.
• Resource management to fulfill the requirements.
• Experience in central planning and coordination of major activities for various electrical O&M teams.
• Proficiency in monitoring scheduled maintenance and condition monitoring
• Expertise in shutdown planning and execution
• Ability to coordinate with commercial teams for resource planning
• Excellent communication and interpersonal skills
• Strong analytical, problem-solving abilities along with entrepreneurial drive and customer service orientation.
• Proficiency in relevant software tools and systems
• Budget monitoring and Cost Management.

Routine Functions:

• Generate the slippage report for preventive and predictive maintenance.
• Generate the routine reports: daily, monthly, quarterly, and yearly.
• Reviewing daily equipment under maintenance and status of rectification.
• Reviewing history of equipment and analyzing the root cause followed by preventive action plan.
• Ensuring jobs are being incorporated in shutdown job list as and when discussed on regular basis.
• Ensuring proper planning of all listed jobs in terms of time, material, manpower and other resources required.
• Ensuring availability of all resources in time.
• Continuous and close monitoring of all jobs to complete within time.
• Measurement verification of all jobs carried out through contractors.
• Bill certification and compliance to audit observations.
• Review the jobs for expenses, time, and limitation for future improvement.
• Reviewing all department indents and store issues.
• Review all contractor expenses.
• Identifying and getting approval for cost saving projects and subsequent implementation in time.

Total Experience Required: