Senior Control Engineer

https://barrywehmiller.wd1.myworkdayjobs.com/BWCareers/job/Chennai-India/Senior-Engineer-Controls_R018583 (i

About Barry Wehmiller :-

Barry Wehmiller Companies is a global supplier of manufacturing technology and services based in St. Louis Missouri. Although it was founded in 1885 as a maker of machinery for the brewing industry, since 1987 Barry-Wehmiller has acquired more than 80 companies that provide equipment and services for a variety of industries: packaging, paper converting, sheeting, corrugating, engineering, and IT consulting. In 2016 it was ranked no. 10 on the St. Louis Business Journal's list of the city's Top 150 Privately Held Companies. We believe our culture differentiates us from other firms.

In India, Barry Wehmiller operates as a hub of innovation and collaboration, housing our Global Competency Center (GCC) and other strategic functions. The GCC, based in Chennai, is an Engineering Center of Excellence that supports all Barry Wehmiller divisions globally. The center focuses on areas such as design and development in mechanical, electrical, and controls engineering, software development, and additive manufacturing.

What is in for you ?

This role is more than just a job. Its an opportunity to be part of a global team that values people excellence, innovative solutions, and operational excellence. Barry Wehmiller provides a unique environment where you can grow your skills, work on impactful projects, and collaborate with some of the brightest minds in the industry. In addition, we are deeply committed to your personal and professional growth, fostering a culture that helps you achieve your full potential.

We offer a culture that values autonomy, ownership, and flexibility. You'll have the freedom to experiment, influence product decisions, and see your work through from idea to delivery. Our teams are collaborative, agile, and outcome driven, with trust placed in every individual to make a meaningful impact.

We believe in:

• Ownership You'll drive features end-to-end, from design to deployment.
• Flexibility A friendly, results-oriented culture that respects your time.
• Empowerment Your insights are valued, and your work makes a visible difference.
• Learning & Growth You'll work on complex challenges with smart, passionate peers and have the support to level up continually.

• As a Senior Controls Software Engineer will have overall responsibility of developing and managing software for control systems, particularly in industrial settings.

  Perform a wide variety of duties including implementation of control algorithms in software, development of software data file structures, terminal display formatting and software for data transmission with detailed emphasis on programming using assembly level languages, PLC languages,

  Visual C++ and other higher level languages.

• Understanding of HMI/SCADA development, and experience with

  Allen Bradly

  software are often required. Must be able to develop, implement and employ debugging and maintenance software in the development and maintenance of company products and related equipment as well.

Job Responsibilities:

• Design clean-sheet automation systems from concept through production. Key responsibilities include:
• Translate Customers Requirement into Design Specification, Evaluate Design Feasibility and Provide Technical Expertise to Meet Customers Request.
• Design and develop electrical systems for custom automation solutions, ensuring optimal functionality, efficiency, and reliability.

• Program and configure PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), Robotics, safety systems devices, vision systems, and other control devices to ensure precise control and monitoring of automation processes.

• Conduct thorough testing and validation of control systems to identify and rectify any issues, ensuring compliance with project specifications and industry standards.
• Provide technical support and expertise during the installation, commissioning, and maintenance phases of custom automation projects.
• Responsible for full system programming, testing, debugging, commissioning, installation, service, and upgrades.
• Execute complete electrical designs, create professional electrical schematics and panel layouts using

  AutoCAD Electrical

  software.
• Perform Design Reviews with Internal & External Customers.
• Create and Review Detailed Bill of Materials for Accuracy (Quantities, Part #s, Etc.).
• Maintain Schedule Milestones.
• Update and Revise Drawings as Required.
• Achieve Cost Targets Through Effective Design.
• Identify Potential High-Risk Areas During Initial Project Quoting Process.
• Provide Support to Operations During Build, Test & Evaluation.
• Stay Up to Date with Leading Edge Technology.
• Contribute to Continuous Improvement Efforts Across Entire Organization.

Requirements and Experience:

• Over 10+ years of hands-on experience in designing, programming, and implementing control systems for custom automation projects.

• Extensive experience in collaborating with cross-functional teams, including mechanical engineers and software developers, to integrate control systems seamlessly into automation projects.
• Strong understanding of custom automation requirements, with the ability to tailor solutions to meet the unique needs of clients.
• Excellent documentation skills, including the creation of control system architecture diagrams, wiring schematics, and user manuals.
• Ability to provide technical support and expertise during installation, commissioning, and maintenance phases of custom automation projects.
• Proficient in programming PLCs, HMIs, and other control devices to achieve precise control and monitoring of automation processes.
• System level approach to the complete machine program with a high focus on recovery from start to finish.
• Experience in robotics, automation systems, vision systems, proximity and photo sensors, servo controls, etc.

• Competent skills with PCs, networking, device communications, integration, and design.

• Working knowledge of AutoCAD Electrical.

• Comprehensive knowledge of electrical component selection and panel layout design
• Excellent communication skills, both written and verbal, for working with customers and team members. Ability to effectively present information and respond to questions from employees, management, customers, and general public.
• Strong Knowledge in Commercial Components & Supporting Partners.
• Proficient with Microsoft Office (Word, Excel, Outlook, PowerPoint, etc.).
• Seeking candidates for the position with expertise in control software, particularly with a focus on Allen Bradley. Experience with Allen Bradley is essential for this role.
• Must be Responsible, Self-Driven, Self-Motivated, and Able to Work Independently.

Mandatory Tool Skills:

• Allen Bradly software (Latest version preferred)

• AutoCAD Electrical

• MS Office applications (Outlook, Teams, Excel, Word, PowerPoint, etc.)

Education and Training Requirements:

• Bachelor of Engineering Electronics & Communication Engineering or Instrumentation and controls / Engineering preferred and 10+ years equivalent experience in industrial automation, Controls development and commissioning.

Travel:

• Occasional domestic and/or global travel may be required for this position up to 20%.