Production Manager -Enamelling Department-12-15-Narsanda-Nadiad-Gujara

Role : Production Manager -Enamelling Department
Qualification : B.E. , B. TechLocation : Narsanda-Nadiad-GujaratExperience : 12 to 15 years Job Description : Production &  Operations• Plan, organize, and oversee enamelling operations for wires, strips, and CTC to meetproduction schedules.• Monitor line performance, output, and machine utilization (OEE).• Ensure optimum use of raw materials (copper/aluminium, varnishes, dies, lubricants).• Control wastage, rejections, and energy consumption.• Coordinate with Planning & Dispatch to achieve on-time delivery.Quality & Process Control• Ensure products comply with IEC, IS, NEMA, ASTM, and customer-specificstandards.• Monitor film build, adhesion, flexibility, dielectric properties, thermal class, and othercritical parameters.• Collaborate with QA/QC to resolve in-process and customer quality issues.• Implement corrective and preventive actions to eliminate defects and complaints.CTC &  Strip Enamelling Focus• Oversee enamelling process for strips and continuously transposed conductors,ensuring consistency in insulation quality.• Optimize enamelling for large cross-section conductors used in transformers andelectrical machines.• Ensure uniform enamel coating thickness and insulation properties for heavy-dutyapplications.Technology & Process Improvement

• Drive continuous improvements in enamelling technology, productivity, and cost
reduction.• Support for new enamel types, higher temperature grades, dual coatings, andcustomized products.• Evaluate and implement best practices in enamelling for high-performance wires andCTC.Team Management• Lead and motivate supervisors, operators, and technical staff.• Allocate manpower effectively across different enamelling lines.• Conduct training programs on process control, quality, and safety.Maintenance & Coordination• Coordinate with Maintenance to minimize breakdowns and downtime of enamellinglines.• Plan preventive maintenance and ensure machine health.• Liaise with Purchase/Stores for timely availability of consumables and raw materials.Safety &  Compliance• Ensure compliance with EHS standards, particularly in handling varnishes, solvents,and chemicals.• Enforce safe operating practices to achieve zero accidents.• Adhere to statutory and environmental regulations.Reporting & Documentation• Prepare daily, weekly, and monthly reports on production, rejections, efficiency, anddowntime.• Support internal, customer, and certification audits (ISO, IATF, UL, RoHS, etc.).• Maintain process records and traceability documentation.