Instrumentation Technician

Role & responsibilities

1. Instrumentation Maintenance & Calibration

• Carry out

  routine inspection, calibration, testing, and maintenance

  of field instruments such as pressure, temperature, flow, and level transmitters.
• Maintain and calibrate

  weigh feeders, belt scales, load cells, gas analyzers, and moisture analyzers

  .
• Ensure accuracy and reliability of all measuring instruments as per standard operating procedures.
  

2. Control Systems & Automation Support

• Maintain and troubleshoot

  PLC, DCS, SCADA, and HMI systems

  used in cement plant operations.
• Assist in loop checking, commissioning, and modification of control logic during shutdowns or plant upgrades.
  
• Coordinate with automation engineers for system optimization and fault resolution.
  

3. Plant Equipment Monitoring

• Support instrumentation related to

  crusher, raw mill, kiln, preheater, coal mill, cement mill, and packing plant

  .
• Monitor critical process parameters and ensure instruments are functioning correctly to maintain product quality and process stability.
  

4. Breakdown & Troubleshooting

• Diagnose and rectify

  instrumentation faults

  to minimize downtime.
• Respond promptly to breakdowns and emergency maintenance requirements.
  
• Perform root cause analysis and suggest preventive measures.
  

5. Preventive & Predictive Maintenance

• Execute

  preventive maintenance schedules

  for all instrumentation equipment.
• Maintain records of calibration, breakdowns, and maintenance activities.
  
• Recommend replacement or upgradation of obsolete or faulty instruments.
  

6. Safety, Compliance & Quality

• Follow

  plant safety rules, electrical safety standards, and lockouttagout procedures

  .
• Ensure compliance with

  ISO, environmental, and statutory requirements

  related to instrumentation.
• Support emissions monitoring systems and compliance instruments.
  

7. Documentation & Reporting

• Maintain accurate documentation including

  loop diagrams, calibration reports, maintenance logs, and SOPs

  .
• Prepare daily/weekly reports on instrumentation health and activities performed.
  

8. Coordination & Teamwork

• Coordinate with

  production, mechanical, electrical, and quality departments

  for smooth plant operations.
• Assist during shutdowns, annual maintenance, and plant audits.
  
• Train junior technicians/operators on basic instrumentation handling.
  

Preferred candidate profile