Role & responsibilities Provide round the clock service to various production plants for proper working of Equipment. Maintain and up keeping good working condition. Plan shutdown jobs and resources in consultation with the Manager. Specify, procure, install, commission, document, validate, maintain and modifying Equipment in their respective plant area. Maintain the necessary spares of their respective areas. Interact and co-ordinate with process engineers of their respective plants and resolves their complaints Provide equipments maintenance services to the respective areas for proper working of equipment. Acquainted with projection relay, load flow analysis, trouble shooting of HT, LT switch gears & Synchronization. 8.3 MW Steam turbine synchronization with Grid & Diesel Generator. Updated knowledge of latest software-based PM, MM modules of SAP system & ISO. Erection, commissions & testing of transformers, motors & switchgears. Inventory planning and control. Fulfill SHE requirements in adherence to Work Instructions and Waste Management norms. Maintenance of 850 KW M.V VFD (SIEMENS Make). Preferred candidate profile 1) Candidate should be B. E / B.Tech (Electrical) with first class. 2) Candidate having SAP exposure will be preferred.
Role & responsibilities 1. Planning, execution and monitoring of all mechanical maintenance activities for the area/plant assigned 2. To keep all the mechanical equipment, including standby and warehouse assemblies in the plant in healthy condition and ready for operation. 3. Planning, execution and monitoring of shutdown activities safely, timely and within budget. 4. Planning, execution and commissioning of all capital expenditures, plant modifications 5. Review and timely ordering of required spare parts and ensuring availability of the same in stores. 6. Technical evaluation of offers for purchase requisitions, quality inspection of incoming goods/spare parts 7. Prepare revenue and capital expenditure budget with justification for the plant 8. Daily job allotment, inspection, tracking of maintenance jobs to company technicians and contractor work force 9. Prepare and execute preventive maintenance schedules 10. Maintain daily log book, equipment history, equipment performance, uptime, downtime, budget versus actual maintenance expenditures. Failure analysis 11. Prepare technical scope, terms and conditions of service requisitions, cost estimation of work 12. Make drawings of components for sending work orders to workshop Preferred candidate profile Bachelor's Degree BE/B.Tech in Mechanical Engineering
1. Sourcing of proven & potential Suppliers and development of new suppliers. 2. To ensure procurement of goods & services (P2P) within cost & quality parameters for Mechanical /Electrical engineering (MRO) spares, energy/utility, capital goods, consumables, structural steel, pipes, fasteners, refractories, additives, flux, valves, pumps, compressor, gears, heat exchangers, STG Spares, bearings, gland, belt, conveyor, motor, transformer, switch gear, capacitor, IT accessories, mcc panel & etc. 3. Segregation of purchase requisition & identification of Critical PRs 4. Floating RFQ and selection of right source for procurement of goods /services from OEM/OES 5. Opening the quotation in front of purchase committee, proceeding to TBA & Negotiation 6. Preparation of evaluation of Bid comparative statement /QCS 7. Negotiation with vendors for finalization of commercial terms QCD at minimum risk & exposure to the Company 8. Processing approval /SR for getting approval from the competitive authority 9. Creation of P.O in SAP & co-ordinate with Seniors for release of orders 10. Development of new vendors 11. Preparation of MIS PR to P.O for necessary review & having presentation skill 12. SAP literate with basic knowledge in SAP MM Module. 13. Analytical, self-starter, techno-commercial with excellent communication skill & should have adequate experience (at least 04~05 years) from reputed manufacturing Units with the ability to handle independently procurement activities i.e engineering MRO items, BOI, Capital goods ,consumables, imported capex & spares, taxation ,negotiation skill , inbound logistics, vendor data base, documentation & etc. Preferred candidate profile B.E/B Tech in Electrical / Mechanical Engineering with 3-7 years of proven experience in the procurement of goods & services
Role & responsibilities 1. Provide inputs for Quality Control department budget & ensure adherence to the same 2. Experience of working in NABL (National Accreditation Board for Testing and Calibration Laboratories) accredited lab in a fertilizer plant 3. Work with other internal departments i.e. Production etc. to develop and implement quality control procedures and processes for all existing & new products 4. Ensure analysis of raw materials and finished products as per FCO (Fertilizer Control Order) and other relevant regulatory requirements 5. To manage the NABL accredited lab in fertilizer plant 6. Provide inputs for developing new product standards/specifications, production SOPs, sampling protocols & quality processes to ensure focus on quality and continuous process improvement 7. Manage, plan and direct the laboratories to ensure highest quality analytical support for manufacturing while ensuring compliance with set protocols and regulations 8. Liaise with the Production department to understand the periodic production schedule and QC requirements; plan the work for the department accordingly 9. Liaise with the other internal departments (Production, Maintenance, Procurement, Stores etc.) to ensure that Quality Control team is provided with samples on time for testing 10. Ensure timely execution of quality testing processes for finished product & raw material in compliance with the set processes 11. Monitor the testing for raw material, in-process and finished goods and ensure that all QC protocols are complied with and issues escalated to the production department, where required 12. Publish required quality control MIS & reports for review as per finalized schedule 13. Oversee maintenance and archiving of comprehensive documents of inspection containing the details of the time, samples, test procedures and results etc. 14. Share reports with the government authorities on fertilizer quality tests as and when required 15. Establish and document the procedures for calibration of the test equipment and validation of processes 16. To comply with safety environment and ESG norms 17. Conduct formal performance assessment of self and subordinates Preferred candidate profile Masters in Chemistry or higher with 15 to 20 years of relevant experience
Responsible for overall costing, budgeting, and subsidy accounting for the fertilizer unit. Preparation and reconciliation of subsidy claims under the Department of Fertilizers, handling DBT portal activities, and coordinating with marketing and government agencies. Manage product costing, variance analysis, MIS reporting, and ensure compliance with statutory and internal control requirements
Key Responsibilities- DCS Operation & Monitoring: Operate the Distributed Control System (DCS) for the Ammonia section, continuously monitoring all process parameters such as temperature, pressure, flow rates, and concentration to ensure efficient and safe plant operations. Process Control: Adjust and control process variables based on real-time data and production plans, maintaining optimal yield and product quality as per Standard Operating Procedures (SOPs). Troubleshooting & Alarm Management: Analyze DCS alarms and process disturbances, diagnose issues, and coordinate with field operators and maintenance teams to resolve abnormalities or plant upsets. Start-up and Shutdowns: Direct and execute safe plant start-up, normal operations, shutdowns (routine and emergency) from the DCS console, following company SOPs and safety protocols. Coordination: Liaise closely with shift engineers, field operators, and maintenance teams for efficient operation and upkeep of the ammonia plant. Documentation: Maintain accurate operational logs, compile reports on process parameters, incidents, and interventions, and document all control room activities for audits and continuous improvement. Compliance & Safety: Ensure all operations comply with safety, environmental, and quality standards. Participate in safety drills and incident investigations as required. 48 years experience in Ammonia Plant DCS/Panel Operation in a fertilizer or petrochemical plant. Experience in large-capacity steam reforming ammonia plants (Haldor Topsoe / KBR) preferred.
Key Responsibilities A. Process Optimization & Performance Improvement Analyze daily plant performance and identify opportunities for improving production, energy efficiency, and steam/power balance. Optimize CO compression, synthesis loop, stripper, reactor, and MP/LP evaporation sections. Improve conversion efficiency and minimize losses in the urea process. Lead initiatives to reduce specific energy consumption and improve specific NG consumption (through Ammonia coordination). B. Troubleshooting & Technical Support Provide expert technical support during process upsets, equipment malfunctions, and plant abnormalities. Conduct root cause analysis (RCA) for trips, failures, and chronic issues. Support operations team in stabilizing plant operations and resolving bottlenecks. C. Process Monitoring & Data Analysis Monitor critical process parameters, daily trends, and weekly performance KPIs. Conduct heat & material balance calculations and performance benchmarking. Review catalyst performance, equipment efficiency (e.g., ejectors, pumps, compressors), and utility consumption. D. Projects, Modifications & Technology Upgradation Identify and implement debottlenecking and plant capacity enhancement projects. Prepare technical specifications for new equipment, process modifications, and plant improvement projects. Coordinate with licensors (e.g., Saipem, Stamicarbon, Toyo) for process studies and technical clarifications. Evaluate new technologies, catalysts, and process improvements for plant modernization. E. Shutdown / Turnaround Support Prepare technical scope for plant shutdown activities. Support inspection, catalyst activation/reduction, and equipment performance checks. Provide technical validation and acceptance testing after restart. F. Safety, Environment & Compliance Ensure compliance with environmental norms (NH emissions, urea dust, effluent standards). Participate in HAZOP, HIRA, SIL studies, and safety audits. Review and update SOPs, interlocks, and emergency procedures. G. MIS, Reporting & Documentation Prepare: Daily and monthly performance reports Energy consumption and deviation reports Catalyst life tracking reports Technical evaluation and feasibility studies Maintain updated PFDs, P&IDs, SOPs, and engineering documentation. H. Cross-functional Coordination Work closely with Operations, Maintenance, QC, Projects, Utilities, and Ammonia plant teams. Coordinate with corporate engineering, consultants, and licensors. Guide and train young engineers and process executives. 3. Qualifications B.Tech / B.E. in Chemical Engineering (mandatory). M.Tech (Chemical Engineering / Process Engineering) preferred. 4. Experience 1020 years experience in Urea Plant Technical Services / Process Engineering in a fertilizer/petrochemical industry. Strong exposure to Stamicarbon / Saipem / Toyo / Casale urea technology is preferred. 5. Key Skills & Competencies Deep understanding of Urea process (synthesis, stripper, HP/MP/LP stages, evaporation, prilling/granulation). Expertise in process calculations, HAZOP, PSM, and RCA. Strong background in energy optimization & plant efficiency improvements. Experience in troubleshooting and stabilization after trips or start-up. Analytical, leadership, and cross-functional coordination skills. Proficiency in process simulation tools (e.g., HYSYS/UniSim) is an added advantage. 6. Behavioral Competencies Strong problem-solving mindset Process excellence focus Leadership and mentoring capability Effective communication and decision-making High safety commitment
1. Lead Process Engineering with 12 to18 years of experience, including minimum 8 years in process engineering and 3 years in senior roles (HoD/Dy. HoD) in Ammonia, Urea and Power plants. 2. Oversee daily plant performance review, identify improvement areas, and drive energy efficiency and benchmarking initiatives. 3. Manage NG/GAIL liaison, gas contracts, billing verification, pooled price data submission, and ensure uninterrupted gas availability. 4. Handle ISO/IMS compliance (ISO 9001/14001/45001/50001), statutory requirements, FICC/DoF reporting, and regulatory audits. 5. Conceptualize new projects, conduct feasibility studies, review basic/detailed engineering packages, and coordinate with consultants. 6. Support implementation of improvement schemes in coordination with production, maintenance, vendors, and technical teams. 7. Conduct RCA for chronic issues, use problem-solving tools, and provide analytical reports to senior executives. 8. Evaluate performance of critical equipment such as compressors, turbines, pumps, boilers, cooling towers, reformers, and heat exchangers. 9. Manage HAZOP studies, technical evaluations, energy audits (BEE/PAT/CCTS), and ensure compliance with energy conservation requirements. 10. Provide accurate performance data, MIS, and presentations for senior management, business reviews, and support ESG data requirements.
1. Responsible for all operations at a Diammonium Phosphate (DAP)/NP/NPKs fertilizer production operation. 2. Plan and coordinate daily plant operations across production, utilities, maintenance, and quality functions to meet volume, cost, and quality target. 3. To ensure the target plant efficiencies are achieved for all products by daily process parameter analysis and Optimization 4. Ensuring statutory compliance with respect to plant operations 5. Coordinate preventive maintenance schedules, shutdown planning, and ensure spare-parts availability to minimize the downtime 6. Exploring avenues for improvement in plant performance 7. Ensuring and achieving targeted production and despatch of the different product grades of DAP/NPK 8. Deployment of manpower to ensure smooth & safe operation 9. Close monitoring of shutdown & start up activities 10. Ensuring availability of Pollution Control Equipment & Personnel Protective Equipment 11. Analyse Accidents & Environmental Monitoring Data and take Corrective and Preventive Actions to prevent reoccurrence 12. Driving Initiatives, Training and Timely Audit points closure 13. Carry out activities as laid down in IMS Manuals & Procedural Manual for IMS 14. Proficient in SAP & DCS operation 15. Good knowledge of product quality as per FCO norms Preferred candidate profile: 12 to 18 years of relevant experience in Phosphatic fertilizer/Chemicals with Bachelors Degree in Chemical
Role & responsibilities 1. Provide inputs for Quality Control department budget & ensure adherence to the same 2. Experience of working in NABL (National Accreditation Board for Testing and Calibration Laboratories) accredited lab in a fertilizer plant 3. Work with other internal departments i.e. Production etc. to develop and implement quality control procedures and processes for all existing & new products 4. Ensure analysis of raw materials and finished products as per FCO (Fertilizer Control Order) and other relevant regulatory requirements 5. To manage the NABL accredited lab in fertilizer plant 6. Provide inputs for developing new product standards/specifications, production SOPs, sampling protocols & quality processes to ensure focus on quality and continuous process improvement 7. Manage, plan and direct the laboratories to ensure highest quality analytical support for manufacturing while ensuring compliance with set protocols and regulations 8. Liaise with the Production department to understand the periodic production schedule and QC requirements; plan the work for the department accordingly 9. Liaise with the other internal departments (Production, Maintenance, Procurement, Stores etc.) to ensure that Quality Control team is provided with samples on time for testing 10. Ensure timely execution of quality testing processes for finished product & raw material in compliance with the set processes 11. Monitor the testing for raw material, in-process and finished goods and ensure that all QC protocols are complied with and issues escalated to the production department, where required 12. Publish required quality control MIS & reports for review as per finalized schedule 13. Oversee maintenance and archiving of comprehensive documents of inspection containing the details of the time, samples, test procedures and results etc. 14. Share reports with the government authorities on fertilizer quality tests as and when required 15. Establish and document the procedures for calibration of the test equipment and validation of processes 16. To comply with safety environment and ESG norms 17. Conduct formal performance assessment of self and subordinates Preferred candidate profile Masters in Chemistry or higher with 15 to 20 years of relevant experience