Extrusion Blow Molding) Production Engineer/Maintenance Engineer

Job Title:

EBM (Extrusion Blow Molding) Production Engineer

Department:

Production / Manufacturing

Location:

Hosur, Tamil Nadu

Salary Budget:

35,000 45,000 per month (based on experience and skillset)

Duty Hours:

Rotation Shift Basis

Core Production Responsibilities

• Monitor EBM Machine Operations

  : Ensure smooth daily production flow and troubleshoot process deviations.

• Optimize Process Parameters

  : Adjust settings to maintain consistent product quality and minimize defects.

• Conduct Mold Changeovers & Trials

  : Set up machines for new products and validate output through trials.

Shift & Team Management

• Lead Shift Activities

  : Supervise manpower, ensure productivity, and maintain adherence to production schedules.

• Train Operators

  : Educate staff on machine handling, safety protocols, and 5S methodology.

Compliance & Hygiene Oversight

• Uphold Safety Standards

  : Enforce GMP, FSSAI/BRC norms, and hygiene protocols, especially in food-grade environments.

• Support Audit Readiness

  : Maintain documentation and ensure compliance with internal and external audits.

Maintenance & Technical Coordination

• Coordinate Preventive Maintenance

  : Work with maintenance teams to schedule and execute equipment servicing.

• Assist in Root Cause Analysis

  : Investigate breakdowns and implement corrective actions.

Documentation & Reporting

• Maintain Production Records

  : Log shift reports, rejection analysis, and machine performance data.

• Support Continuous Improvement

  : Identify process gaps and recommend enhancements.

Required Skills and Competencies:

• Strong knowledge of EBM machines and tooling (preferably Kautex, Bekum, Uniloy)
• Understanding of polymer behavior HDPE, PP processing
• Familiarity with GMP, FSSAI/BRC, and safety protocols in a food manufacturing setup
• Experience in shift handling, troubleshooting, and root cause analysis
• Effective team management and communication skills

Qualifications:

• Diploma or B.E. in Mechanical / Plastics / Polymer / Production Engineering
• 25 years of hands-on experience in Extrusion Blow Molding operations

EBM Maintenance Engineer

Department:

Engineering / Maintenance

Location:

Hosur, Tamil Nadu

Duty Hours:

Rotation Shift Basis

Salary Budget:

30,000 – 35,000 per month (depending on experience and skills)

Contact Details

Phone: 93615 15299
Email: dravidaarasu@ssfplastics.com

Key Responsibilities:

• Preventive & Breakdown Maintenance:

  Conduct routine preventive maintenance and promptly address breakdowns on EBM machines to minimize downtime.

• Machine Diagnostics & Repair:

  Troubleshoot mechanical, hydraulic, pneumatic, and basic electrical faults in EBM equipment.

• Mold Maintenance & Changeovers:

  Support mold changeovers with proper alignment, setting, and preventive upkeep.

• Documentation & Reporting:

  Maintain maintenance logs, service records, and breakdown analysis reports for audit compliance.

• Safety & Compliance:

  Ensure adherence to safety standards, GMP, and food-grade plant maintenance protocols.

• Spares Management:

  Coordinate with the store team to ensure availability of critical spare parts and maintain inventory.

• Support Production:

  Work closely with the production team to optimize machine efficiency and plan maintenance schedules with minimal disruption.

Required Skills and Competencies:

• Strong technical knowledge of EBM machinery
• Hands-on experience in mechanical assemblies, hydraulic systems, and PLC basics
• Familiarity with preventive maintenance schedules and documentation systems
• Understanding of hygiene standards in a food manufacturing environment
• Basic understanding of ISO/FSSC maintenance requirements
• Ability to handle root cause analysis and corrective/preventive action (CAPA)

Qualifications:

• Diploma / B.E. in Mechanical / Electrical / Mechatronics Engineering
• 2–5 years of experience in maintenance of EBM or similar plastic processing equipment