Engineer Special Process Coordinator

Main responsibilities:

Special Process Coordinator: Bonding, Painting & Surface treatment

• Design review
• Checking and verification of the adhesive bond
• Material/adhesive selection and testing
• Bonding Material Testing Suitability, Surface Pretreatment Selection, Delivery Conditions, Marking, Storage, Handling and Traceability
• Adhesives – Qualification, Manufacturing Conditions, Marking, Storage and Handling
• Examination of subcontracting
• Production planning or its testing
• Testing of facilities
• Determination of bonding work processes
• Process Qualification: Special Process qualification and validation.
• Testing of adhesive joints
• Evaluation of adhesive and sealing seams
• Evaluation of shear fracture images
• Documentation
• Examination of production documents
• Facilitate production and testing of sample parts / small series for external and internal customers on behalf of sales, application technology and chemical development.
• Monitoring of special processes
• Preparation of work instructions for bonding, Painting & surface treatment processes
• Identification and elimination of process defects in the processing of adhesives
• Carrying out operational tests for the introduction of new products/ Formulation in cooperation with the product developer and production.
• Documentation and transparent presentation of development results and project status.
• Coordination of the further development steps with the Head of Engineering and the departments involved in the development and production process
• Cross-departmental communication to coordinate the measures for the production transfer of new developments.
• Feasibility assessments of alternative production processes.
• Collaboration in the optimization of process data acquisition and evaluation.
• Co-ordinate for special process management.
• Support of QA in the analysis of quality deviations in the production process.

Process Engineering

• Performs methods Engineering analysis including process design and development.
• Procedural description and definition of the process parameters in work instructions.
• Production scrap parts: Troubleshooting and tracking in collaboration with QS and IE.
• Support of IE (Industrial Engineering) in tool design and optimization.
• Documentation of the tests in process engineering reports, database and reports to the head of chemical development.
• Responsible for ensuring an understanding of the current Manufacturing processes within the value stream, working in collaboration with the value stream network for improvement
• Establishes standard Norms across all operation process.
• Establishes and maintains performance measurement and control documents associated with PPAP/PFD/ PFC, AIS/ work standards, learning curves and man / machine performance
• Verifies the process with actual time/motion studies.
• Strictly adhered to ERP system.
• 5S, continuous improvements using various IE techniques.
• Support trial and prove out tools.
• Support production to establish and improve time standards for new and existing products.
• Implementation of ECN/New requirements in manufacturing
• Performing and other duties, which our company reasonably requires
• Execution of TOT/TOP/New Projects.