Preparing and ensuring compliance to the maintenance procedures, Preventive and Predictive maintenance schedules.
- Condition monitoring of rotating equipment, analysis and advice
- Assist plant maintenance in troubleshooting critical problems.
- Supervision of quality checks during overhauling of critical rotating equipment.
- Assistance/ Association in repair and refurbishment of rotating equipment/components.
- Perform Failure analysis and Root cause analysis (RCA) of repetitive failures
- Review and optimize maintenance tasksfrequencies.
- Applying the leanings from RCA to proactively increase the reliability of other assets.
- Ensure safe and trouble free start-up of critical rotating machines
- Provide technical support for critical and insurance spares reviews.
- Training faculty for in-house programs related to rotary equipment.
- Provide inputs for planning and scheduling of critical rotating equipment overhauling.
- Provide assistance for erection and commissioning of new equipment.
Skills & Competencies
- Knowledge on rotating equipment maintenance techniques and types
- Knowledge of Reliability principles (RCM/FMEA, Statistical tools) Knowledge of industry standards and codes (API, ASME, ISO etc.) Analytical ability Good interpersonal skills
- Communication skills
- Decision-making ability
Education Required
Bachelors or Master Degree in Mechanical Engineering with good consistent academic records
Experience Require
- 7-8 years Refinery/Petrochemical/Chemical plant design/maintenance/operations experience is required with at least 3-5 year's experience in Rotating Equipment.
- Hands on experience in rotating equipment trouble shooting, maintenance and condition monitoring.
- Experience in Rotating equipment selection, erection and commissioning is preferred.
- Participate in root cause analysis of various failures in fixed equipment, generate report and provide recommendations
- Update corrosion manuals as applicable. Assist in developing RBI for the identified plants as per objective
- Liaise with statutory authorities. Maintain all records supporting statutory compliance with respect to static equipment
- Detailed Planning for Major Shutdown activities and execution of Major overhauls
- Administer contracts as per work orders.
- Evaluate QAP's for all sparesconsumables being procured as a part of the maintenance projects cell.
Skill & Competencies
- Demonstrate strong team work and operating discipline.
- Analytical thinking Good oral and written communication skills in English, report writing, presentation skills
- Ability to read and understand equipment engineering drawings, PFD's, P&ID's, piping Isometrics, Basic Knowledge of
(a) construction of fixed equipment
(b) common design codes and standards
(c) basic maintenance systems and practices of refinery/petrochemical units
(d) maintenance and repairs
(e) Basics of welding inspection
- Basic understanding of operations of typical refinery/petrochemical/utilities.
- Basic Knowledge of materials and metallurgy and its application to fixed equipment's of refinery/ petrochemical/utilities
Education Required
- BE/ME in Mechanical engineering or Metallurgical engineering
Experience Required
- Valid certification in ASNTISNT Level II in at least two techniques MPI UT RT
- Around 6-7 years of working experience in a refinery petrochemical plants with at least 4-5 years managing the Reliability, Inspection and Corrosion monitoring of Fixed equipment
- Exposure to working in MS office and other computerized systems