Process SME (Die attach, Wire bond & Active alignment process) Jabil

5.0 - 9.0 years

0 Lacs

pune, maharashtra

On-site

The role of the Sr/Staff Process Engineer involves developing assembly processes for photonics/optics products. This includes creating process flows and manufacturing assembly instructions, selecting and sourcing capital equipment and test fixtures/hardware, building prototypes, developing training materials, and implementing processes globally at Jabil manufacturing sites. You will collaborate closely with customers and Jabil's extended cross-functional teams (R&D, Manufacturing, Program Management, Quality) to deliver optimized process solutions for both customer-designed and Jabil-designed products. Additionally, you will support R&D in evaluating the performance of early product releases. You will be responsible for developing and optimizing process flows and manufacturing assembly instructions for new and existing photonics products, focusing on key process steps such as Die Attach, Active Alignment, and Mechanical Assembly. Conducting Design for Optical Manufacturability Analysis for products developed by Jabil's customers and internally by Jabil's design teams will be part of your duties. You will provide estimates of First Pass Yield, develop rework scenarios, conduct manufacturing capacity analysis based on product demand forecasts provided by Sales/Business Managers, and lead or participate in New Product Introduction (NPI) activities as Process Prime. In this role, you will also conduct or support root cause analysis and troubleshooting activities for both NPI and volume production. Analyzing First Pass Yield data to identify issues with product design and manufacturing floor setup and recommending corrective actions will be crucial. You will develop and modify fiber splicing and connector inspection recipes, control and program process equipment, provide conceptual design, and assist mechanical designers in developing customized assembly tools and fixtures. Furthermore, you will assist QA in developing and implementing Statistical Process Control procedures, calculating and tracking Process Capability Index (Cpk). Verifying process equipment operation, performance, stability, and robustness will be part of your responsibilities. You will generate training plans, checklists, and troubleshooting manuals, as well as provide training to technicians, assembly operators, and production floor staff as needed. Additionally, you will assist in developing budgets, quoting new projects, and estimating the cost impact of change requests, collaborating with extended teams to develop project schedules and execute projects to completion. **Job Qualifications** **KNOWLEDGE REQUIREMENTS:** - Demonstrated experience in developing assembly processes for optical products (devices, modules, line cards, transceivers, etc). - Strong knowledge of English (both spoken and written), capable of conversing on technical topics and preparing/presenting reports in English. - Good understanding of manufacturing test strategies for optical products. - Knowledge of modern materials like adhesives, ceramic substrates, fibers, optical lenses, FAU cables, and semiconductor materials. - Understanding of Statistical Process Control techniques. - Familiarity with fundamental optical concepts such as optical power, insertion loss, optical wavelength/spectrum, polarization, polarization dependent loss, polarization extinction ratio, optical signal-to-noise ratio, etc. - Basic understanding of key test and measurement concepts used in optical characterization of optical amplifiers, transceivers, multiplexers, such as gain, bit error rate, eye diagram characterization, jitter, etc. - Experience with basic test equipment for fiber-optic products testing and characterization, including laser sources, optical power meters, optical amplifiers, back reflection meters, etc.,

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