Assistant Manager_Mechanical Process Engineer

Job Description

Manufacturing feasibility study of the new product with the detailed analysis of DFA and DFM methodology collaborating with simultaneous engineering team Plan, develop and procurement of MAE. Define process parameter Prepare the detailed equipment technical specification in alignment with Bosch global standards, required for manufacturing line across IPN. Work closely with the supplier during assembly line and equipment development. Technical discussion with supplier for RFQ of new MAE .Pre acceptance of MAE according to ordered specification, final acceptance of MAE at IPN plant after installations.Support to IPN for first lot production.Support for maintenance and operator training Responsible for reduction of internal defects, improvement of line utilization.Support Plant and IPN for day to day manufacturing line issues and maintenance topics Prepare maintenance plan / instructions, spare parts list. Support for Cp /Cpk study. Review and implement improvements suggestions for specific process. Responsible Process FMEA inputs MAE delivery as per project schedule. Reach defects reduction and utilization as per target. Qualifications BE/B.Tech in Mechanical, Industrial automation Min. 5 to 8 years relevant job experience in electronics and or automotive business. Exposure to international teams/customers. Good understanding on electronic product manufacturing ( in SMT and Final assembly area) in automotive sector Good knowledge in design and development of Special purpose machine (SPM) Good knowledge on Manufacturing processes like Soldering, Milling, Dispensing, Screwing, assembly and optical inspection systems Knowledge of tolerance calculation.Stack up analysis, GD&T, FMEA, 8D Lean tools. Basic knowledge of structural simulation.Experience in implementing lean line concepts Knowledge of Hydraulic and pneumatic systems Knowledge of CAD software, Team center and SAP Good knowledge in Pneumatic elements, sensors, PLC and control systems Good knowledge in design and engineering of jigs and fixtures Very good level of understanding 2D drawings Able to imagine fixture and jigs and to sketch concepts. Good knowledge in understanding the Factory shop floor layout of assembly lines & to make the improvements in the layout for lean flow process. Skill in estimating the shop floor surface area required for the new assembly lines Good knowledge in GD&T and 8D Basic knowledge in electrical circuits of machines and automation Good knowledge in test and control of products and advanced quality (qualification principles Cp, Cpk, FMEA) Good Knowledge in 2D CAD software.Able to support people in the plant and to give know-how