Assistant Manager Manufacturing Engineering - Special Processes

Role Overview:

• Daily monitoring of chemical process operations and documentation, equipment , instruments , maintenance and checks of the electroforming process
• Ensure that the documented work instructions and the router requirements are implemented as per operation sequence
• Root cause analysis for the process defects and implementation of the corrective actions
• Qualification and Training of operators on the special processes and related equipment
• Coordination with Quality team for the calibration of instrumentation of process equipment and ensuring process and quality compliance
• Preparation of Standard work , EHSRA , Heat Map and SOD and periodic review
• Preparation of PFMEA and periodic review
• Control of consumables and Implementing ideas for cost reduction
• Generate and implement Productivity improvement ideas
• Ensure compliance to customer specifications - requirements and NADCAP special process requirements.

Experience and Technical skills :

a) Strong , in depth understanding of chemical processes and material properties related to chemical processes

Hands on experience in the processes including electrochemical part marking ,dry film lube coating , etching , cleaning and cleanliness verification

b) Ability to set up and the chemical process associated equipment

c) Knowledge of chemicals, properties, ability of safe handling chemicals, proper surface preparation, cleaning techniques like polishing, buffing, cleaning

d) Familiarity with different cleaning solutions, quality control methods, solution control and analysis , monitoring of solution concentrations and ensuring consistency,

e)Chemical compositions of the cleaning baths, pH levels, additives and, ability to use the instruments techniques, methods for the verification of cleaning

f) Proven ability for problem solving diagnosing the issues with chemical processes quality trouble shooting of common issues, problems and corrective action implementation .

g)Understanding of the hazards associated with the process, chemicals , handling of the chemicals and handling procedures , awareness of environmental regulations, waste water treatment , disposal of associated hazardous wastes.

h)Experience in preparation for NADCAP audits for the chemical processes

i) Training and mentoring of the shop floor team members for the safety and quality best practices

Ideal Candidate:

Required Qualification :

*

*Preferably from Aerospace Industry

Preferred Qualification :

*Experience in aerospace chemical processes specific to engine hardware

*Familiarity with automated process systems

*Experience in handling NADCAP audits

*Attention to detail and commitment to maintain high quality of safety and quality standards

*Strong written and verbal communication and leadership skills

*Ability to work collaboratively in a team oriented environment

* Proactive problem solving approach and continuous improvement mindset

*Ability to guide and lead team of engineers working for the process