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3.0 - 8.0 years
0 Lacs
Vadodara, Gujarat, India
On-site
Job Title : Winding Engineer Department : Winding Location : Atlas Transformers India Limited (Por,GIDC) Experience: 2 to 4 Years in Transformers Industry Industry : Transformer Manufacturing Power & Distribution Job Summary The Winding Engineer is responsible for overseeing and executing the coil winding processes involved in transformer manufacturing, ensuring high precision, quality, and compliance with design and engineering standards. This role involves planning and supervising the winding of LV (Low Voltage) and HV (High Voltage) coils, implementing best practices, resolving technical challenges, and contributing to productivity and efficiency improvements. The Winding Engineer plays a critical role in maintaining product integrity and performance through accurate execution of winding specifications. Key Responsibilities Winding Operations Management: Execute and supervise the winding of transformer coils as per design drawings and process specifications. Oversee winding types such as disc, helical, crossover, layer, and continuous winding used in power and distribution transformers. Ensure proper tension control, insulation placement, tap lead routing, and dimensional accuracy during winding. Production Planning and Execution: Plan daily winding activities based on production schedules and delivery commitments. Allocate work to technicians and operators, and monitor progress to meet deadlines. Coordinate with the core assembly, insulation, and testing departments for seamless workflow. Quality Assurance: Verify that winding parameters (number of turns, conductor type/size, layer insulation, creepage distances, etc.) match design drawings and customer specifications. Inspect wound coils for defects such as uneven winding, poor insulation, loose ends, or dimensional deviations. Support internal and external quality inspections and testing by providing relevant documentation and clarifications. Process Improvement and Cost Optimization: Identify process inefficiencies or repetitive issues in winding and recommend corrective actions. Collaborate with design, quality, and R&D teams to optimize winding designs for manufacturability and material efficiency. Contribute to reduction in material wastage, rework, and downtime. Team Management and Training: Supervise and guide winding machine operators and technicians. Provide training on standard winding procedures, safety protocols, and quality standards. Ensure proper use and maintenance of winding equipment and tools. Documentation and Reporting: Maintain production records, coil history sheets, and winding logs accurately. Report production output, material consumption, and quality issues to the production manager. Assist in updating SOPs and work instructions related to winding. Safety and Compliance: Ensure compliance with electrical and mechanical safety standards. Follow plant safety policies and wear required personal protective equipment (PPE). Participate in internal audits and support compliance with ISO 9001, ISO 45001, and other quality systems. Required Qualifications Education: Diploma / B.E. / B.Tech in Electrical, Mechanical, or related engineering field. Experience: 38 years of experience in transformer winding, preferably in distribution and power transformer manufacturing (up to 765 kV or as applicable). Technical Knowledge: Good understanding of winding techniques and transformer design principles. Knowledge of various conductor materials (copper/aluminum), insulation types, and thermal classification. Familiarity with winding machines (manual and semi-automatic), tension control systems, and coil-forming tools. Key Competencies Strong attention to detail and manual dexterity Good knowledge of engineering drawings and schematics Problem-solving and decision-making ability Leadership and team coordination skills Ability to work under pressure and meet tight deadlines Awareness of safety and quality standards Working Conditions Primarily workshop or factory floor-based work Exposure to electrical and mechanical manufacturing equipment May involve working in shifts or extended hours during high production loads Skills: manufacturing,documentation,safety compliance,quality assurance,transformer design principles,process improvement,winding techniques,winding operations management,team management,coil,transformer Show more Show less
Posted 1 month ago
1.0 - 2.0 years
5 - 10 Lacs
, Oman
On-site
Description We are seeking an experienced HT/LT Winder to join our team in India. The ideal candidate will have a strong background in winding operations and be responsible for setting up and operating winding machines, ensuring high-quality production. Responsibilities Set up and operate HT/LT winding machines according to specifications. Monitor and adjust machine settings to ensure quality production. Conduct routine maintenance and troubleshooting of winding machines. Inspect finished products for quality control and adherence to specifications. Collaborate with team members to meet production deadlines. Skills and Qualifications 3-5 years of experience in winding operations or similar roles. Proficient in operating HT/LT winding machines. Strong mechanical aptitude and troubleshooting skills. Understanding of electrical and electronic components related to winding. Ability to read and interpret technical drawings and schematics.
Posted 3 months ago
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