8 Whywhy Analysis Jobs

As a Senior Manager in Procurement & Supply Chain Management, your role will involve a range of key skills and responsibilities. You will be responsible for tasks such as Electrical Spares Purchase, Logistics, Packaging, PO & PR Creation, Service PO & Contract negotiations, Spares & BOM Purchase, Inventory & Material Management, Cost reduction, Vendor negotiation, New Vendor Development, MIS & Reports, RFQ, Testing / Safety & Quality Assurance, Gap & failure analysis, ISO Documentation, Team Leadership & Development. Your experience in the Purchase of BOM materials for a Solar Module manufacturing capacity of 1GW Plant will be crucial. You should also have knowledge in Auctions and bidding for purchase orders and price negotiations. Tracking BOM availability & delivery, planning BOM procurement as per plant capacity, and preparing NFA for capital expenditure approvals will be part of your responsibilities. Your role will also involve working in the Manufacturing excellence department for Six Sigma projects, Kaizen/Poke Yoke, ABC analysis, Why-Why analysis, 5S & visual display management. Coordinating with domestic/international suppliers, managing the company's procurement activities, and developing process improvements for inventory, manufacturing & production control systems will be essential. Your qualifications should include a B.Tech/ BE (Electrical) with Relevant Certifications of CPSM, CSCP, CPP or Material Management or Diploma/BBA/MBA in Supply Chain Management. Proficiency in SAP, ERP, MS Office, and any other SCM/Procurement software will be advantageous for this role. This is a Full-time position with a day shift schedule. You will be required to relocate to Vadodara for this job. Experience in a Solar PV Manufacturing company and the ability to handle and execute supply chain operations along with overall logistics process services and Packaging will be highly beneficial in this role.,

The Manager Quality Assurance position involves collecting, analyzing, and presenting data related to goods receipt rejection, line rejection, and rework to generate action points for continual PPM reduction. You will be required to prepare CAPA (Corrective and Preventive Action) 8D, Why-Why Analysis, and Cause and Effect Diagrams. Additionally, you will assess the implementation of Quality Plans and Quality Control Plans. Your responsibilities will include reducing in-house rejection/rework and developing action plans if defined goals are not met. Motivating employees to maintain high-quality work and ensuring safety protocols for operators will be crucial. You will also implement corrective and preventive actions for inward quality defects and monitor process rejections. Process improvement activities through Kaizens and Poka-Yoke implementation will be part of your role. You will prepare and display departmental performance indicators such as customer complaints, customer returns, and in-house P.P.M. You will conduct internal Quality System/Process Audits to verify Quality Standard Requirements and implement actions against identified non-conformities. Other tasks include process validation, short-term and long-term countermeasures using 7 Q.C. tools, and analyzing daily/monthly rejection and rework to improve in-house quality. You will be responsible for preparing Quality M.I.S on a monthly basis and reviewing PFMEA with respect to occurrences, customer complaints, and modifications in control plans and drawings. Supplier audits, received Supplier CAPA, and Supplier Audit Plans will be managed by you. Handling customer complaints through brainstorming, Fishbone diagram, and preparing CAR/CAPA will be essential. Collaboration with the development team for new process and product developments is required. Maintaining quality-related documents as per ISO 9001:2015 standards, conducting machine capability/SPC/product audits, and ensuring proper material traceability are part of your duties. You will also oversee vendor performance in terms of quality, including vendor visits. This is a full-time position with benefits such as provided food, health insurance, leave encashment, life insurance, and Provident Fund. The schedule is day shift with a yearly bonus. The work location is in person.,

You will be responsible for serving as a Quality interface between the plant and its customers to proactively identify and meet their needs and expectations. This includes managing the complaint management system and the corrective/preventive action process related to customer issues, with feedback provided to the division. Your primary role will involve executing continuous improvement activities in targeted areas of the organization to support Total Quality Leadership and the Eaton Business. Your key responsibilities will include developing and implementing a Customer Quality Organization structure to support the organization's strategic initiatives, integrating Customer Quality needs into short- and long-range strategic business plans, coordinating Customer Audits/Visits, ensuring timely closure of Customer Audit Observations, and submitting PPAP to Customers along with all required documentation. You will also manage the Customer Quality Scorecard, focusing on Measurement, Monitoring, Review, and Improvement in various aspects of Customer Quality Performance. Additionally, you will study, investigate, and recommend new technologies, methods, tools, and procedures in the fields of Customer Quality and continuous improvement to address changes in the business environment. You will execute initiatives for developing, implementing, and improving Quality Management Systems throughout the operation, providing advanced quality planning support for new products, processes, and services. Qualifications: - 5-8 years of experience in Gear/Transmissions Manufacturing Industry, preferably in customer quality. - Bachelor's degree in mechanical engineering, technical, or related discipline. - Very strong in analysis tools with knowledge of automotive transmission function and troubleshooting. - Proficiency in problem-solving through FTA, 8-D using Fishbone and Why-Why analysis, Six Sigma knowledge preferred. - Familiarity with Quality Management System standards (e.g., IATF16949) and Core Tools (APQP, PPAP, SPC, MSA, FMEA). - Understanding of manufacturing technologies and processes. - Ability to coordinate and support cross-functional process improvement teams. - Previous experience as a customer quality leader or similar role. - Excellent communication and interpersonal skills, with the ability to work effectively with internal and external customers.,

As a Production Lead at Arakkonam, you will play a crucial role in overseeing the production activities of Fettling and heat treatment at our Foundry. Collaborating closely with the Production Head, planning, and support function teams like Quality, HSE, and maintenance, your leadership, curiosity, and drive for change are essential to driving operational excellence. By developing a strategic mindset and strong execution abilities, you will scale operations as per requirements to enable our customers to produce materials needed for a better future. Your primary responsibilities will revolve around ensuring safety at the site by providing adequate training on hazards and safe behavior, conducting thorough investigations of safety incidents, and leading proactive risk identification efforts. Additionally, you will be responsible for developing the Annual Operating Plan, standardizing operational metrics, achieving performance standards in safety, line utilization, efficiencies, and quality metrics, and fostering a culture of continuous improvement and Lean Leadership. In the realm of Quality and Manufacturing Management, you will implement strategies to optimize production output, control costs, and maintain product quality standards. Leading and motivating your team members to achieve production targets and quality objectives will be critical. Moreover, you will monitor inventory levels, forecast demand, and optimize inventory management to minimize stockouts or excess inventory. Managing the plant's workforce and discipline will involve integrating with the ER/IR department, recruiting and developing a skilled workforce, conducting performance evaluations, addressing disciplinary issues, and promoting a positive work environment. Your proven experience in a leading steel foundry, full-time Engineering degree preferably in Metallurgy, and strong knowledge of production processes will be invaluable in this role. Additionally, your leadership skills, understanding of benchmarked operations metrics, and techno-commercial experience will contribute to your success. At FLSmidth, we offer a competitive benefits package, work-life balance with a flexible schedule, financial support for continuing education, and a global network of supportive colleagues. We are committed to diversity, equality, and inclusion, and we encourage applicants from all backgrounds to apply. To ensure equal opportunity and eliminate bias, we kindly request excluding personal information from your application materials. Apply now as we are actively reviewing applications and conducting interviews. We will contact candidates via email directly.,

Rushabh Industries is a leading manufacturer of domestic and agricultural pumpsets, offering tailored pumping solutions for various applications. Established in 2000 and headquartered in Ahmedabad, India, the company operates two manufacturing units in Odhav and Sanand. Combining decades of industry experience with modern engineering, Rushabh Industries produces high-quality, durable products. Serving multiple industries including dewatering, agriculture, residential, and waste management, their extensive product range includes dewatering pumps, wastewater and sewage pumps, centrifugal pumps, self-priming pumps, openwell submersible pumps, and vertical submersible pumps. In the role based in Sanand GIDC, Ahmedabad, as a Quality Manager at Rushabh Industries, you will be responsible for leading and managing the Quality function and teams across the plant. Your key responsibilities will include overseeing Incoming Quality Control (IQC), In-Process Quality Control (IPQC), and Outgoing Quality Control (OQC) to ensure product conformance for regular and new products. You will also be tasked with deploying and optimizing Inspection Activities, managing in-house calibration activities for instruments and gauges, and analyzing quality data using advanced analytical tools such as SPC, DOE, FMEA, and Root Cause Analysis. Furthermore, you will be expected to support PPAP, FMEA, SPC, Product, Process & System audits, develop, implement, and manage the Quality Management System (QMS) to meet company and industry standards, design and support the creation of SOPs and Work Instructions for processes and operations, handle customer concerns and claims with timely resolution and root cause analysis, monitor and improve KPIs to ensure compliance with quality standards and efficiency goals, and develop and implement quality strategies aligned with customer requirements. As a Quality Manager, you will lead a team of QC engineers and inspectors, act as the point of contact for all customer quality concerns and audits, maintain quality documentation per QMS requirements, track and report quality KPIs including PPM, rejection %, rework %, audit scores, etc., utilize 7 QC tools and CAPA/critical analysis of process and product to improve quality, and lead continuous improvement initiatives such as Lean, Six Sigma, and Kaizen to enhance product quality and reduce process variation. To excel in this role, you should possess key skills in Quality Management, Root Cause Analysis, QMS, Process Quality Assurance, Supplier Quality Assurance, CAPA, Why-Why Analysis, Customer Complaints Analysis, Manufacturing Quality Analysis & Improvement, as well as excellent problem-solving and team management abilities. A Bachelor's degree in Engineering, Quality Management, or a related field is required, along with 4 to 9 years of experience. Experience in the pump manufacturing or related industry is a plus, and the ability to work on-site in Sanand and lead a team effectively is essential.,

You will be responsible for mechanical maintenance at the Dharuhera work location. Your main responsibilities will include attending machine breakdowns, analyzing root causes of failures, and implementing corrective/preventive actions to achieve machine breakdown percentage targets. You will also need to implement preventive maintenance plans, countermeasure actions, and kaizen ideas to reduce manufacturing costs and consumable costs. Additionally, achieving MTTR & MTBF targets as per Hoshin goals, assessing and correcting machine abnormalities, and improving shop floor conditions by maintaining 5S and eliminating leakages will be part of your role. You should also conduct safety patrol rounds and have knowledge of TPM, 7QC tools, 5S, Why-why analysis, and problem-solving techniques. We are looking for someone with hands-on experience in CNC machine maintenance, with additional experience in HPDC being an advantage. Skills in repairing critical assemblies of CNC machines such as spindles, ball screws, turret assemblies, ATC, and magazine assemblies are required. You should also be able to read hydraulic and pneumatic system circuit diagrams and have functional knowledge in this area. A relevant experience of 3-8 years in the field is preferred.,

As a Process Assistant Manager / Deputy Manager at a fastener company in the Automobile Industry located in Ludhiana, you will be responsible for analyzing process-related problems to ensure the proper preparation of nuts, leading to high-quality joints and minimizing rejection rates. Your key responsibilities will include studying the root causes of issues such as improper seating of nuts, missing threads or burrs in nuts, misalignment before welding, and variations in welding voltage or current. By optimizing processes, improving jig/fixture designs, and controlling parameters, you will enhance nut weld quality. Additionally, you will be in charge of process validation, implementing Poka-Yoke techniques, conducting rejection analysis, and documenting processes including PFD, PFMEA, Control Plans, and Work Instructions. Collaborating closely with quality and production teams, you will work on implementing corrective actions to meet customer specifications and uphold quality standards. The ideal candidate for this position should hold a Diploma/B.Tech in Mechanical Engineering and possess a minimum of 5-7 years of experience in nut welding process or resistance welding, preferably in the automotive sheet metal components or fastener industry. Strong problem-solving skills utilizing Root Cause Analysis (RCA), Why-Why Analysis, or Fishbone Diagram will be essential for success in this role. If you are enthusiastic about taking on this challenging role and have the required qualifications and experience, please contact Life Solutions Placement in Ludhiana at lifesolutions1@yahoo.co.in or call 8146711166, 9464366899 to apply. This is a full-time position that requires in-person work at the specified location.,

As a Team Leader for SMT Debug End to End Processes, your primary responsibility will be to maintain the efficiency of the Surface Mount Technology (SMT) process by providing online feedback to address SMT failures promptly with our Theory of Constraints (TOT) methodology. You will drive the team to analyze online failures in the SMT process and identify root causes for critical defects in the SMT Line. It will be essential for you to prepare Failure Analysis (FA) reports for line failures and deliver them to the respective team in a timely manner. Your role will also involve being accountable for SMT yield improvement and reduction of scrap generation. You should have a working knowledge of tools such as 8D methodology, 5C report, and Why-Why analysis to effectively address process issues. Testing new products based on customer requirements and providing feedback will be part of your duties. You will be responsible for spare maintenance and procuring spare materials, as well as driving cost reduction initiatives through SGA optimization. Additionally, you will need to prepare and present Total Maintenance Loss (TML) reports, implement Lean Initiatives, and maintain all Quality Management records. Motivating and building a strong team, ensuring workplace safety for all employees, and training new operators will also be crucial aspects of your role. Having a good understanding of working with New Product Introduction (NPI) products will be beneficial for this position.,