Walter Pack Automotive Products India Pvt. Ltd.

Role & responsibilities Launch cost reduction by checking IMM interface with tool specifications and tool readiness cost must be Zero for tool function and interface. Responsible for tool trials and analysis the failure in trials, Validate the MFA. Responsible for DFMEA and PFMEA of injection moulding process Tracking the process related issues and defining actions and validating the result to save the launching cost. Control scrap reduction by validating process and part as per design. Developed the peoples skill with the support of methodological tools for problem solving like DOE, 4M, 5WHY etc. Advance tooling standard implementation by making lesson learning library for tool and process related issues. Design checklist, IMM standardization. Overseeing & reviewing production related tasks including planning, control, and troubleshooting. Optimizing man, machine & process utilization to achieve production targets. OEE analysis and improvement plan. Attain scrap board meeting daily & complete the related task in a systematic and planned manner to meet the deadlines. Developing new process concepts for production optimization, improvement and developing guidelines for the sequencing of manufacturing activities on the shop floor. Prepare and maintain ISO/TS 16949 & IATF standards documents like Control Plan, PFD, and PFMEA etc. Continual improvements projects (Cycle time study, SMED, Kaizen & 5s). Planning and effectuating preventive maintenance schedules of various Molds / Machineries to increase machine up time and equipment reliability by co-operation with plant maintenance team. Proactively identifying areas of obstruction/breakdowns and take steps to rectify the equipment. Preferred candidate profile : Full depth knowledge of injection moulding like machine setting, process setting, trouble shooting, trials, etc. Expertise in HRS, sequential injection, robots, etc, Must be familiar with resins like PC, ABS, PC ABS, etc. Must have exposure to machines from 100 Tons till 1250 Tons. Exposure to 2K will be an added advantage. Experience in automotive parts preferred. To handle all activities of injection moulding department like technical setting, new mould trials, manpower planning, raw material planning etc. 1K machines from 100 Tons till 850 Tons. 2K machines up to 1250 Tons. Good communication skills. Interaction with customers. Knowledge of Lean Management Involved in improvement in Overall efficiency of the equipment (OEE) and Reading reduced Mold change time by using SMED. Actively involved in minimizing rejection percentage and developed the team. Actively involved in TS 16949 recertification Audit for Injection moulding department Conducting process audits and driving actions for improvement.