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21 Tpm Implementation Jobs

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6.0 - 10.0 years

0 Lacs

pune, maharashtra

On-site

You will be responsible for developing, implementing, and maintaining the Total Productive Maintenance (TPM) program in alignment with organizational goals and objectives. This includes establishing TPM policies, procedures, Master Plan, and standards to ensure consistency and best practices across all departments. You will monitor and evaluate the effectiveness of TPM initiatives, making necessary adjustments to optimize performance. Collaboration with various departments such as production, maintenance, quality assurance, and New Product Development (NPD) will be essential to integrate TPM principles into daily operations. Your role will also involve facilitating communication and cooperation among team members to foster a culture of proactive equipment maintenance and continuous improvement. Conducting training sessions and workshops to educate employees on TPM concepts, methodologies, and tools will be part of your responsibilities. You will provide guidance and support to team members to ensure understanding and adherence to TPM practices. Tracking key performance indicators (KPIs) related to equipment reliability, downtime reduction, and maintenance costs, and analyzing data to identify trends, root causes of issues, and opportunities for improvement will be crucial. Prepare regular reports and presentations to communicate TPM progress, achievements, and areas for further focus. Working closely with maintenance teams to develop and implement preventive maintenance schedules based on equipment reliability data and predictive maintenance techniques will be required. You will also support the implementation of autonomous maintenance practices, empowering operators to take ownership of equipment care and minor maintenance tasks. Leading or participating in cross-functional teams focused on implementing lean principles and continuous improvement initiatives is a key aspect of the role. Encouraging a culture of innovation and creativity to optimize equipment performance and efficiency will be part of your responsibilities. Collaborating with external TPM consultants to leverage their expertise in implementing TPM best practices and facilitating the implementation of their recommendations while ensuring alignment with organizational goals and priorities will also be part of your role. Serving as a liaison between internal teams and external consultants, providing necessary support and resources to drive successful TPM initiatives will be crucial. Coordinating training sessions or workshops conducted by TPM consultants to transfer knowledge and build internal capabilities in TPM implementation and sustainment will also be part of your responsibilities. Candidates with a Bachelor's degree or Diploma in Mechanical Engineering, Industrial Management, or a related field, along with 8-10 years of experience for Diploma holders and 6-8 years for BE holders in TPM implementation, are encouraged to apply. Proven experience in maintenance, reliability engineering, or operations management with a focus on TPM or similar continuous improvement methodologies is required. A strong understanding of TPM principles, tools, and techniques, including autonomous maintenance, planned maintenance, and focused improvement, is essential. Excellent communication, interpersonal, and leadership skills, with the ability to influence and inspire cross-functional teams, are necessary. An analytical mindset with the ability to analyze data, identify trends, and drive data-driven decision-making is also important. Please note that all Offer Letters & Appointment Letters are issued ONLY from the HEAD OFFICE duly signed by GM Operations and are NEVER issued by hand/given across the table from any factory/sales location directly.,

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12.0 - 19.0 years

8 - 10 Lacs

Rajkot

Work from Office

Sound Knowledge of 8 Pillars of TPM including Approach/Methodologies of all Pillars. Promote &ensure JH Gemba work culture at Circle level across plants.Must be conversant with 7 Steps of JH for implementation.TPM Policy deployment:KMI, KPI &KAI

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5.0 - 10.0 years

5 - 8 Lacs

Coimbatore

Work from Office

Job Title: Section Head Sinto Moulding Line (TPM Concept) Department: Foundry / Production Reports To: Foundry Manager / Plant Head Location: Coimbatore Job Purpose: To lead and manage the Sinto Moulding Line operations, ensuring optimal productivity, quality, safety, and implementation of TPM methodologies for continuous improvement and equipment efficiency. Key Responsibilities: 1. Production Management Lead daily operations of the Sinto moulding line to meet production targets. Monitor cycle times, production efficiency, and material usage. Ensure timely availability of raw materials, patterns, and consumables. 2. TPM Implementation Drive TPM pillars (especially Autonomous Maintenance, Planned Maintenance, Quality Maintenance, and Focused Improvement) on the moulding line. Implement and monitor OEE (Overall Equipment Effectiveness). Conduct daily Gemba walks and Kaizen activities to identify and eliminate waste. 3. Team Leadership Supervise and train shift supervisors, operators, and technicians. Conduct skill matrix evaluations and organize training for skill enhancement. Promote a culture of accountability and continuous improvement. 4. Quality Assurance Coordinate with the QA team to ensure product quality meets internal and customer specifications. Conduct root cause analysis and implement corrective actions for defects. Monitor rework and rejection rates, implementing actions for reduction. 5. Maintenance Coordination Plan and coordinate with the maintenance team for preventive and breakdown maintenance. Support 5S and visual management in the moulding area. 6. Safety & Compliance Ensure strict adherence to EHS (Environment, Health & Safety) standards. Conduct regular safety audits and promote a zero-incident culture. 7. Reporting & Analysis Prepare daily, weekly, and monthly production and downtime reports. Analyse downtime, quality loss, and suggest improvement measures. Qualifications: Education : Diploma / B.E. / B.Tech in Mechanical / Metallurgy / Production Engineering. Experience : 610 years of experience in a foundry, preferably in a Sinto moulding line; minimum 2 years in a leadership role. Certifications : TPM/Lean Manufacturing certification is an advantage. Key Skills: In-depth knowledge of Sinto moulding technology and sand systems. Strong understanding of TPM principles. Leadership, team management, and conflict resolution. Problem-solving with exposure to root cause tools like 5 Whys, Fishbone, etc. Knowledge of SAP or similar ERP systems.

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7.0 - 12.0 years

5 - 12 Lacs

Jammu

Work from Office

Role & responsibilities 1.Responsible for leading initiatives of Manufacturing Excellence at respective plants to improve operational efficiency, Wastage reduction, Cost efficiency, Continuous improvement and enhance quality across plants. 2.Identifying opportunities for process improvements and implementing Lean, Six Sigma, and other methodologies. 3.Monitoring the ongoing performance of optimized processes. 4.Identifying and eliminating waste in production processes. 5.Optimizing resource utilization and reducing costs. 6.Leading and facilitating change initiatives to drive continuous improvement. 7.Promoting a culture of innovation and collaboration across functions and plant. 8.Coaching, mentoring, and developing the cross functional team on Continuous improvement. 9.To Review & Monitor daily OEE, Prepare action plan fortnightly for improvement and present it to the management. 10.To Implement and monitor the quality circles across plant for improvements. 11.Responsible for driving all OEE initiatives/Improvement projects assigned by ME Head. 12.Productivity Enhancement of Production lines through the approach of Quality Circle Project. 13.Collaborate with other plants to harmonize the practices of Manufacturing Excellence across the organization.

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14.0 - 18.0 years

0 Lacs

maharashtra

On-site

As a Plant Equipment & Tooling Maintenance Manager at Forvia, a sustainable mobility technology leader, your mission and responsibilities include overseeing all maintenance-related work, reducing equipment breakdowns, and improving Plant DLE, MTTR & MTBF. You must have knowledge of AB PLC, Siemens PLC, Scanners, and be proficient in maintenance documentation. Experience in welding machines, canning lines, robotic welding, press machines, and forming machines is essential. You will be responsible for TPM implementation, solving repeat breakdowns through various methodologies, and managing spare parts effectively. Additionally, you will implement the FES system for maintenance and handle AMC and Utility activities. To succeed in this role, you should have a BE in Electrical/Electronics/Mechanical Engineering with 14-16 years of relevant experience. Strong analytical skills, maintenance system knowledge, and a continuous improvement attitude are crucial. Technical proficiency in PLC systems, automation, SPM, and mechatronics is required. Leadership competencies such as managing complexity and driving results are essential for this position. At Forvia, you will work in an engaging environment where you can contribute to the development of sustainable mobility technologies. With opportunities for career development in a global automotive supplier, you will be part of a diverse and collaborative team focused on excellence, speed, and quality. The company values lifelong learning and offers resources for personal and professional growth through FORVIA University. By joining Forvia, you become a part of a transformative industry committed to achieving CO2 Net Zero and promoting diversity and inclusion. Forvia, as an automotive technology group, is at the forefront of smarter and more sustainable mobility solutions. With a rich history and a global presence, we are dedicated to driving change in the automotive industry. Our commitment to CO2 Net Zero and innovation positions us as a leader in delivering solutions that benefit road-users worldwide.,

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2.0 - 3.0 years

3 - 4 Lacs

Noida, New Delhi, Delhi / NCR

Hybrid

We are hiring Trainers for New launched Courses: 1) Candidate must have Good communication skills with Practical knowledge. 2) Minimum 2Years Training experience with related Certification for Training. 3) Course development knowledge also needed.

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10.0 - 15.0 years

0 Lacs

punjab

On-site

JOB_DESCRIPTION.SHARE.HTML CAROUSEL_PARAGRAPH JOB_DESCRIPTION.SHARE.HTML Zahura, India Supply Chain 356881 Yes - Standard Yes Job Description Apply now Join Our Talent Community JOB_DESCRIPTION.SHARE.HTML CAROUSEL_PARAGRAPH JOB_DESCRIPTION.SHARE.HTML Overview Overview: The SC Agro Sr. Supervisor will lead the operations of the Zahura mini-tuber facility, focusing on team development, quality assurance, production management, facility expansion, and compliance. The role will also involve managing the aeroponic mini-tuber potato seed production facility and introducing new potato germplasm from PepsiCo Rhinelander, USA to PepsiCo India. Responsibilities Key Responsibilities: Team Leadership:Develop and manage a team of professionals, to ensure operational excellence and continuous improvement. Quality Assurance: Ensure adherence to standards for mini-tuber/product quality, purity, hygiene, and safety for uninterrupted operations. Production Management: Oversee mini-tuber production and delivery to meet domestic and export requirements. 4. Facility Management:Manage the aeroponic mini-tuber potato seed production facility, including importing new potato germplasm with support from National Bureau of Plant Genetic Resources (NBPGR), New Delhi & Central Potato Research Institute (CPRI) Shimla, HP. Protocol Development: Develop protocols for maintaining germplasm of existing and new clones, ensuring disease/virus-free mini tubers through pathological testing. TPM Implementation:Drive Total Productive Maintenance (TPM) culture for effective planning and achievement of production targets, aligned with AOP and PSP. Capacity Expansion: Expand facility capacity by establishing key performance indicators for cost and production efficiencies, while meeting statutory requirements and future/PSP needs. Germplasm Bank Maintenance: Maintain the germplasm bank and facility according to international standards. Training and Support: Develop training manuals and provide technical support and training to field staff for extension services. HR Management: Recruit, lead, manage, and direct a team for the Zahura facility, conducting regular performance reviews, providing feedback, and identifying development opportunities in consultation with HR. Qualifications Qualifications Educational background - PhD in Agriculture or related field (Soil Science, Plant Breeding, Biotechnology, Agronomy, Plant Pathology preferred) 10-15+ years of experience Strongly preference for candidates with experience in potato minituber production Must have led large teams Strong communication: comfortable and effective in communicating (verbal and written) with stakeholders internally and externally across all levels Key Skills/Experience Required Uses a mixture of analysis, experience, and data when making decisions Can get things done through formal and informal channels; can effectively gather information from others in order to achieve project objectives High integrity and wont compromise values to get results Perseverant and resilient in the pursuit of objectives, willing to take on new challenges, works to resolve tough issues Ability to analyze information to draw conclusions and find actionable solutions Works well with others, including internal and external stakeholders to deliver results and keeps others informed to avoid unnecessary surprises Main Interactions Reports to Head- Agro R&D Interacts with Agro Regional Managers, India Agro Head, and BUs leadership Collaborates with R&D, Seed Manager, and Regional teams situated in key growing areas Interacts extensively with CPRI, ICAR, Ministry of Agriculture, PPV & FRA, NBPGR for support and approvals,

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3.0 - 5.0 years

2 - 3 Lacs

Coimbatore

Work from Office

Need to handle all quality related testing ,iso documentation ,kaizen,QC tools,need to check porosity,spectro,Xray

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3.0 - 8.0 years

12 - 22 Lacs

Bengaluru

Work from Office

Role & responsibilities Develop and maintain an equipment readiness calendar aligned with development project milestones and ensure availability of equipment. Monitor and report on equipment utilization, downtime trends, and upcoming qualification/maintenance requirements through dashboards and trackers. Lead the implementation of Lean, Six Sigma, and TPM frameworks to foster continuous improvement across the business unit. Champion TPM adoption to improve equipment availability, reduce breakdowns, and extend asset lifespan. Establish performance baselines and monitor progress through defined metrics. Drive key maintenance-related KPIs including MTBF, MTTR, uptime, and preventive maintenance compliance . Conduct thorough root cause analyses (RCA) for recurring issues, implementing robust corrective and preventive actions. Review and Optimize vendor maintenance contracts to ensure high service levels, enforce performance KPIs, and drive accountability. Preferred candidate profile 69 years of relevant experience, including 3–5 years in Operational Excellence roles within manufacturing industries. Background in Automotive, FMCG, or other high-performance production environments preferred. Proven track record in implementing Lean, TPM, or Six Sigma methodologies Strong analytical skills with a data-driven, problem-solving approach. Lean Six Sigma Green Belt or Black Belt certification is a plus. Excellent communication and stakeholder management skills

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8.0 - 12.0 years

5 - 7 Lacs

Manesar

Work from Office

Responsible to prepare preventive and predictive maintenance. Responsible to maintain breakdown, Responsible fir MTTR MTBF and TPM. Responsible for internal external Audits.

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5.0 - 10.0 years

4 - 6 Lacs

Kanchipuram

Work from Office

Dear Candidate, We have an immediate opening for Planning Engineer at Cheyyar. Role & responsibilities # ISO Implementation # TPM Activities # ICS # Maintenance Check Sheet # Maintenance SOP Work Location : Cheyyar, Tiruvannanmalai (DT) Interested candidates, please send your resumes on: Contact Number: 9840826490 Mail Id: Sarojini.Maran@leadec-services.com Preferred candidate profile B.E., Male candidates only

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8.0 - 11.0 years

10 - 13 Lacs

Pune, Ahmedabad

Work from Office

Guide client teams on projects as per the designed approach, ensure adherence to project milestones & ensure timely delivery of results Identifying issues/ bottlenecks & implement solutions along with client teams Open to travel extensively

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15.0 - 24.0 years

18 - 25 Lacs

Pune

Work from Office

Role & responsibilities Drive Maintenance team to achieve annual maintenance plan which comprises plant infrastructure, equipment's and utilities of the plants. Do, Gap analysis for Maintenance cost budget Vs actual (Method, Machine, Manpower, Material) Actions to minimize thrust in Maintenance process. Ensure make effective planning of annual maintenance and key equipment's refurbishment and its adherence as per time line Implement. Ensure system of positive isolations/ LOTO,(Lock out tag out) while performing maintenance activities, for Machine & human safety norms wherever necessary. Ensure effective implementation of norms of safety, 5's, 4M, and TPM (effective implementation of pillars like a autonomous maintenance (JH) and planned maintenance) in all types of maintenance in organization. Establish system of monitoring, tracking of all types of maintenance activities and address contingencies as and when require. Capture legal requirements applicable in maintenance process and ensure compliance as and when require. Ensure system for spare management (Critical spares, predictive and condition based maintenance) so no failures of equipment's. Establish system of monitoring and address contingencies in orders fulfillment , Maintain good delivery rating in customer score cards. Ensure, review and analysis mechanism/system for Breakdowns, preventive, predictive and condition based maintenance, and implementation of corrective actions as appropriate. Ensure compliance of all Maintenance related audit points as per set target dates Implement and maintain , QMS(IATF 16949),EMS (ISO 14001) and OHSAS (ISO 45001) requirements at all stages wherever necessary, Maintain confidentiality at necessary stages in all above mentioned responsibilities as per Kalyani forge Ltd (KFL) policies Preferred candidate profile Same like matching above Roles & Responsibilities.

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6.0 - 8.0 years

0 - 0 Lacs

Greater Noida

Work from Office

Job Summary: We are seeking a Production AM/DM with 6 to 8 years of experience in the field of speaker, neckband, and TWS (True Wireless Stereo) manufacturing. The ideal candidate will be responsible for managing all aspects of production operations, including production planning, resource allocation, and ensuring adherence to quality standards and timelines. The candidate should possess strong expertise in production management , takt time , cycle time , manpower management , budgeting , and other key manufacturing processes. Key Responsibilities: Oversee day-to-day production activities, ensuring timely and efficient manufacturing of speakers, neckbands, and TWS products. Develop, manage, and optimize production plans to meet customer demands and business objectives. Monitor takt time , cycle time , and other key performance metrics to ensure optimal production flow and efficiency. Manage production resources , including manpower, equipment, and materials, to achieve production targets and maintain quality standards. Budgeting and cost management for production operations, identifying areas for cost reduction while maintaining high-quality output. Lead, mentor, and develop a high-performing team to ensure smooth production operations. Collaborate with cross-functional teams (engineering, quality control, supply chain) to resolve production issues and implement process improvements. Ensure compliance with all safety regulations and quality standards. Analyze production data and generate reports for senior management to track performance and progress. Qualifications: Bachelor's degree in Electronics Engineering or a related field. 6-8 years of experience in production management in a manufacturing environment, particularly in speaker, neckband, and TWS product manufacturing . Strong understanding of production management techniques such as takt time , cycle time , and manpower management . Proven experience with budgeting and managing production costs. Expertise in production planning , resource allocation, and process optimization. Excellent leadership, problem-solving, and communication skills. Ability to work effectively in a fast-paced, high-pressure environment. Preferred Skills: Experience with lean manufacturing principles and continuous improvement methodologies. Familiarity with ERP systems and other production management software. Strong knowledge of quality control and manufacturing standards.

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3.0 - 6.0 years

3 - 6 Lacs

Bengaluru / Bangalore, Karnataka, India

On-site

* Responsible for shift operation & should handle resource management * Responsible for line technical availability, quality, 5s & safety * Co-ordination with CFT for day to day activities * Adaption of systematic problem solving methods like why-why, Ishikawa * Drive team towards permanent measures for the line / equipment issues * Finding training needs for the team and planning the same * Planning shift schedules for the team and manpower planning * Deriving of corrective & preventive actions for machine breakdown through appropriate quality tools * Implementation of TPM, MTTR, MTBF * Should effectively manage tooling management * Communication to suppliers on open points, breakdowns & its closure * Documentation of breakdown & preventive maintenance Qualifications B.E in Mechatronics / E&E / Electronics

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2.0 - 7.0 years

2 - 4 Lacs

Rajkot

Work from Office

Department : Central Quality & TPM Position :TPM Secretariat Education :BE/Diploma Mechanical Experience : 3 to 6 year Location : Rajkot TPM Assessment process and providing support to all 8 Pillars as per JIPM Guideline KMI, KPI and KAI&JH Gemba

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5.0 - 10.0 years

7 - 10 Lacs

Pune

Work from Office

Role: Lean Manufacturing Engineer Education: BE/B.Tech-Industrial/Manufacturing Experience:5+yrs Roles & Responsibilities: Automotive/transmission manufacturing/Training & development programs/5S/SMED/TPM/Line balancing techniques/Pull system design

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3.0 - 5.0 years

3 - 5 Lacs

Coimbatore

Work from Office

Roles and Responsibilities Conduct TPM activities such as audits, training sessions, and implementation of best practices to improve equipment effectiveness. Identify areas for improvement through root cause analysis (RCA) and implement corrective actions using kaizen principles. Develop and maintain documentation related to maintenance procedures, work instructions, and standard operating practices (SOPs). Collaborate with cross-functional teams to ensure seamless integration of TPM initiatives into overall business operations. Monitor key performance indicators (KPIs) to measure progress towards achieving total productive maintenance goals. Desired Candidate Profile 3-5 years of experience in Total Productive Maintenance (TPM), preferably in an industrial automation industry setting. Diploma or B.Tech/B.E. degree in Any Specialization; relevant certifications like NDT Level II would be an added advantage. Strong understanding of Lean Manufacturing System, 5S System, Continuous Improvement methodologies like Kaizen & Six Sigma Black belt.

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1 - 6 years

6 - 16 Lacs

Pune, Bengaluru, Delhi / NCR

Work from Office

Role & responsibilities : As a maintenance engineer, you'll need to: design maintenance strategies, procedures and methods carry out routine maintenance work and respond to equipment faults diagnose breakdown problems fit new parts and make sure equipment is working correctly carry out quality inspections on jobs liaise with client departments, customers and other engineering and production colleagues arrange specialist procurement of fixtures, fittings or components control maintenance tools, stores and equipment monitor and control maintenance costs deal with emergencies, unplanned problems and repairs improve health and safety policies and procedures work with specialist equipment, such as programmable logic controllers (PLC), which control machinery on factory assembly lines write maintenance strategies to help with installation and commissioning guidelines ensure there is continuous cover of the machinery and equipment in case of breakdowns. Preferred candidate profile : Graduate From Engineering Background specially electrical and electronic engineering manufacturing engineering mechanical engineering production engineering. Perks and benefits : Apart From Salary Medical Benefit Travel Allowance Housing Allowance overtime

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4 - 9 years

6 - 8 Lacs

Jalgaon

Work from Office

Title: Sr. Engineer / AM - Operational Excellence (OpEx) Location: Jalgaon About Client : Our client is One of the Leading and Reputed Company in Plastic Product Manufacturing Education: B.E/B.Tech Role & responsibilities Should be required to install process excellence support for program governance, object reviews, communications, and training. Utilize Lean, Six Sigma and change management methodologies and have appropriate levels of certification for the role. Technical capability in terms of machine - mould - product knowledge, Operations Management, TPM, Six Sigma, Lean manufacturing, Problem Solving and troubleshooting, Organizational and analytical skills. Project management Monthly MIS for Operations Performance for MRM. Have a vast knowledge of operations excellence. Should have leadership skills. Ensure optimal operational efficiency at lowest cost through the delivery of targets against the strategic objectives. Please revert and send across your updated CV with following Details. 1. Current CTC 2. Expected CTC 3. Notice Period Interested candidates can share profiles on dikshar@selectiveglobalsearch.com

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18 - 24 years

20 - 27 Lacs

Pune

Work from Office

Manufacturing Engineering Manager - 18 to 24 Years for stamping industry at Pune Position Manufacturing Engineering Manager Experience – 18 to 24 Years Location – Pune Education – BE/ Diploma Mechanical Please Note - Must have experience in stamping industry only. Job Description: BIW, Chassis GD& T knowledge. Welding Jig and fixturing knowledge Welding process knowledge. Understanding of the line proving. TPM Lean Manufacturing. Line balancing Six sigma added advantages Background of Tool room, Maintenance & engineering center experience is added advantage. If interested, please share cv on omkar@hrworksindia.com Regards, Omkar 8208497043

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