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Medtronic
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Senior Mechanical Design Engineer

Senior Mechanical Design Engineer

Medtronic

7 - 13 years

9 - 15 Lacs

Hyderabad

Posted:2 days ago| Platform:

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Skills Required

PLM Simulation Manufacturing process Reverse engineering Sheet metal Project management CAD Healthcare PFMEA Six sigma

Work Mode

Work from Office

Job Type

Full Time

Job Description

A Day in the Life

Key Responsibilities:

Perform 1D tolerance analysis for linear assembly chains using Excel or in-house tools.

Conduct 3D variation analysis using Creo with CETol 3D, interpreting the Design driven results.

Model and simulate assembly variation impact across critical interfaces.

Establish clear tolerance objectives based on form-fit-function, reliability, and manufacturability.

Work with Design and quality to define functional and critical-to-assembly (CTA) dimensions.

Prepare and manage parametric, constraint-driven Creo assemblies for CETol studies.

Work closely with BU Stake holders to ensure robust model hierarchy suitable for CETOL linkage.

Read, interpret, and recommend GD&T (per ASME Y14.5) for tolerance inputs. Align CETol model constraints and feature control frames with engineering drawings and MBD data.

Recommend changes to part features, datum structure, or materials based on stack-up results.

Propose tolerance relaxation/spec. modifications to achieve quality, cost, and performance balance.

Create CETol reports with full results interpretation, risk level, and actionable design guidance.

Establish CETol modeling standards, libraries, and templates for scalable reuse.

Train and mentor other engineers in tolerance analysis fundamentals and CETol techniques.

Develop detailed 3D models utilizing Creo Model-Based Definition Required

Technical Skills:

CETol 3D - proficiency in modeling, analysis, and results interpretation

Creo Parametric - robust modeling for tolerance simulation and MBD

PTC Creo Mechanism for simulating motion, analyzing kinematic behavior, and validating mechanical assemblies through dynamic simulations.

Strong understanding of GD&T (ASME Y14.5) with hands-on experience applying it to engineering drawings and providing design improvement recommendations.

Dimensional engineering and statistical tolerance methods (RSS, Worst Case) Stack-up modeling for mechanical and kinematic assemblies

Good understanding of manufacturing processes/ Design (plastics, machining, stamping, casting, etc.)

Expertise in DFM and DFA principles for design optimization Change management process using PDM/PLM Software (Agile, Windchill, etc.,) Good to Have skills:

Six Sigma methodologies (DFSS/DMAIC) for analyzing data, identifying root causes, and implementing process improvement.

Reverse engineering components to recreate CAD models and extract design intent using inspection techniques (3D scanning, measurement tools, etc.,)

Manufacturing process knowledge like injection molding, Machining, Sheet metal, etc.,

Involvement in DFMEA/PFMEA and design reviews to assess and mitigate design risks.

Familiar with project management methodologies and workflows, including planning, tracking and cross-functional collaboration Experience in Lean Manufacturing principles aimed at eliminating Scrap, improving process flow, and enhancing overall operational efficiency.

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Senior Mechanical Design Engineer