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10.0 - 20.0 years
18 - 30 Lacs
Palghar
Work from Office
Hi, Greetings from Manpower Resources India (P) ltd. Manpower Resources India (P) Limited, a leading Executive Search company, offers services in Power, Steel, Infrastructure, Oil & Gas, Cement, Engineering space. Please find all the details regarding the company and the job profile below for one of our client's requirements. About Company It's a large conglomerate in stainless steel manufacturing. Job Title: Finishing Mill in-charge Sr. Manager / Deputy General Manager (Production) Department: Production Stainless Steel Pipe Division Location: Boisar Reporting To: General Manager Production / Plant Head Experience Required: Minimum 10+ years in stainless steel pipe manufacturing Qualification: B.E / B. Tech / Diploma in Mechanical Engineering Job Summary: The Finishing Mill in-charge will be responsible for managing all finishing operations of stain-less steel pipe production including straightening, sizing, cutting, polishing, hydro testing, NDT, and final inspection. The role demands strong process knowledge, quality orientation, and team leadership to ensure that final products meet customer and industry standards. Plant Details Stainless Steel seamless pipe with Piercer & pilger mill with maximum size 168 mm & minimum size 6 mm. Monthly capacity 1200MT & will enhance till 5000MT per month. Key Responsibilities: Production Operations: Supervise and control all finishing mill activities such as: Pipe straightening Sizing and end-facing Polishing (mechanical/electro-polishing) Ultrasonic/NDT testing Hydro testing and drying Final inspection, marking, and packing Ensure all operations meet daily production and dispatch schedules. Coordinate with upstream departments (e.g., Pilger/Piercer Mill) and dispatch/logistics for seamless workflow. Quality Assurance: Ensure finished pipes comply with dimensional tolerances, surface finish, and mechanical/chemical properties per applicable standards (ASTM, ASME, EN, etc.). Monitor NDT and hydro testing results, ensuring only defect-free products are cleared for dispatch. Implement corrective actions on quality deviations and customer complaints. Process & Equipment Management: Optimize machine settings and operating parameters for better productivity and reduced defects. Coordinate with maintenance teams for regular upkeep and servicing of finishing equipment. Ensure calibration and proper functioning of all measuring and testing instruments. Documentation & Compliance: Maintain detailed records of production, testing, and inspection. Prepare and verify test certificates, inspection reports, and packing lists. Ensure compliance with ISO/TS certifications, customer audit requirements, and safety norms. Team Management: Lead and supervise a team of operators, inspectors, and shift engineers. Conduct regular training on product quality, customer requirements, equipment handling, and safety. Monitor workforce efficiency and resolve any shop floor issues effectively. Health, Safety & Environment (HSE): Enforce strict adherence to plant safety protocols. Ensure that all operations in the finishing section are compliant with environmental and safety regulations. Key Skills & Competencies: In-depth knowledge of stain-less steel pipe finishing processes and machinery. Familiarity with NDT methods (UT, ET, PMI, etc.) and hydro testing. Understanding of international pipe standards and customer-specific requirements. Excellent leadership, planning, and coordination skills. Hands-on experience with lean manufacturing, 5S, and continual improvement initiatives. Proficiency in MS Office and ERP systems (SAP/Oracle preferred). Preferred Background: Candidates from stainless steel seamless or welded pipe/tube manufacturing industry. Experience in export-oriented units with exposure to international inspection agencies and documentation.
Posted 3 days ago
10.0 - 20.0 years
18 - 30 Lacs
Palghar
Work from Office
Hi, Greetings from Manpower Resources India (P) ltd. Manpower Resources India (P) Limited, a leading Executive Search company, offers services in Power, Steel, Infrastructure, Oil & Gas, Cement, Engineering space. Please find all the details regarding the company and the job profile below for one of our client's requirements. About Company It's a large conglomerate in stainless steel manufacturing. Position Title: Pilger Mill in-charge Sr. Manager / DGM (Production) Department: Production Stainless Steel Pipe Division Location: Boisar Reporting To: General Manager – Production / Plant Head Experience Required: Minimum 10+ years in stainless steel pipe manufacturing Qualification: B. E / B. Tech / Diploma in Mechanical Engineering Job Summary: The Pilger Mill in-charge will lead the production operations of the Cold Pilger Mill section, ensuring efficient and high-quality manufacturing of stainless steel pipes and tubes. The role requires strong technical expertise in pilgering processes, team leadership, production planning, and quality control to meet production targets and customer specifications. Plant Details Stainless Steel seamless pipe with Piercer & pilger mill with maximum size 168 mm & minimum size 6 mm. Monthly capacity 1200MT & will enhance till 5000MT per month. Key Responsibilities: Production & Process Control: Manage and monitor daily production activities of Cold Pilger Mills to achieve output, quality, and efficiency targets. Ensure accurate setup of dies, mandrels, and rollers as per tube specifications. Optimize pilgering parameters (feed, rotation, lubrication, etc.) for various grades of stainless steel. Minimize rejection, rework, and idle time by implementing continuous process improvements. Quality Assurance: Ensure adherence to product quality standards and specifications (ASTM, ASME, EN, etc.). Coordinate with QA/QC for in-process inspections, wall thickness, ovality, and surface finish requirements. Take corrective and preventive actions for any deviations from quality norms. Tool & Die Management: Monitor the condition and performance of pilger dies and mandrels; coordinate for regrinding, replacement, and inventory management. Coordinate with the tool room for timely availability of tooling and fixtures. Manpower & Team Management: Supervise and guide a team of operators, shift engineers, and technicians. Train and upskill team members on process parameters, safety, and equipment handling. Evaluate and improve team performance through regular feedback and assessments. Maintenance Coordination: Collaborate with the maintenance team to schedule preventive maintenance and minimize unplanned breakdowns. Ensure regular upkeep and calibration of critical machinery and equipment. Reporting & Documentation: Maintain production logs, shift reports, and downtime analysis. Provide periodic production performance reports to management. Monitor key performance indicators (KPIs) such as productivity, efficiency, rejection rate, etc. Safety & Compliance: Ensure safe working conditions and strict adherence to EHS (Environment, Health & Safety) guidelines. Promote safe work practices and conduct safety training sessions periodically. Key Skills & Competencies: In-depth knowledge of cold pilgering technology and seamless stainless steel pipe production. Hands-on experience with pilger mills (e.g., SMS Meer, MRB, or equivalent). Ability to interpret engineering drawings, process charts, and technical standards. Sound knowledge of metallurgy related to stainless steel grades (304, 316, 321, etc.). Strong leadership, team management, and interpersonal communication skills. Familiarity with TPM, 5S, Kaizen, and lean manufacturing techniques. Proficient in MS Office and ERP systems (e.g., SAP, Oracle). Preferred Background: Experience working in large-scale stain-less steel pipe & tube manufacturing units. Exposure to export-oriented production, customer audits, and third-party inspections.
Posted 3 days ago
10.0 - 20.0 years
18 - 30 Lacs
Palghar
Work from Office
Hi, Greetings from Manpower Resources India (P) ltd. Manpower Resources India (P) Limited, a leading Executive Search company, offers services in Power, Steel, Infrastructure, Oil & Gas, Cement, Engineering space. Please find all the details regarding the company and the job profile below for one of our client's requirements. About Company It's a large conglomerate in stainless steel manufacturing. Position title: Piercer Mill In-charge Sr. Manager / Deputy General Manager (Production) Department: Production Stainless Steel Pipe Division Location: Boisar Reporting To: General Manager Production / Plant Head Experience Required: Minimum 10+ years in stainless steel pipe manufacturing Qualification: B.E / B. Tech / Diploma in Mechanical Engineering Job Summary: The Piercer Mill in-charge will be responsible for overseeing the entire operations of the Piercer Mill section within the stainless steel pipe production unit. This role demands strong technical and leadership capabilities to ensure smooth, efficient, and high-quality production processes. The incumbent will play a key role in coordinating with cross-functional teams, implementing best practices, maintaining production targets, and ensuring compliance with safety and quality standards. Plant Details Stainless Steel seamless pipe with Piercer & pilger mill with maximum size 168 mm & minimum size 6 mm. Monthly capacity 1200MT & will enhance till 5000MT per month. Key Responsibilities: Production Management: Plan, monitor, and control production activities of the Piercer Mill to meet daily, weekly, and monthly production targets. Ensure optimal machine utilization and manpower deployment. Implement lean manufacturing practices to reduce waste and improve productivity. Process Optimization: Continuously analyse and improve piercing processes, machine parameters, and tooling for efficiency and output. Ensure proper setup and alignment of mill stands, mandrel, piercing tools, and rollers. Troubleshoot process and equipment issues to minimize downtime. Quality Assurance: Coordinate with QA/QC to ensure that products meet required dimensional and surface finish standards. Ensure adherence to standard operating procedures (SOPs), process parameters, and quality checklists. Maintenance Coordination: Liaise with the maintenance team to schedule preventive and breakdown maintenance of the Piercer Mill and associated equipment. Maintain logbooks and documentation for all production and maintenance activities. Manpower Management: Supervise and lead a team of operators, technicians, and shift engineers. Provide training, guidance, and performance feedback to team members. Safety & Compliance: Ensure compliance with plant safety standards, risk assessments, and environmental policies. Promote and enforce safe working practices within the department. Reporting & Documentation: Prepare and submit daily/weekly/monthly production reports. Maintain inventory of raw materials, tools, and consumables related to the Piercer Mill. Key Skills & Competencies: Strong technical knowledge of hot piercing processes and seamless stainless-steel tube/pipe manufacturing. Experience with rotary piercing mills, mandrel mills, or push bench processes. Ability to analyze production data and take corrective actions. Leadership and team management skills. Good understanding of TPM, 5S, and lean manufacturing principles. Proficiency in MS Office and familiarity with ERP systems (SAP preferred). Preferred Background: Candidates with prior experience in large-scale stainless steel seamless pipe manufacturing companies. Exposure to international standards (ASTM, ASME, EN, etc.) for stainless steel pipes and tubes.
Posted 3 days ago
18.0 - 28.0 years
50 - 60 Lacs
Palghar
Work from Office
Hi, Greetings from Manpower Resources India (P) ltd. Manpower Resources India (P) Limited, a leading Executive Search company, offers services in Power, Steel, Infrastructure, Oil & Gas, Cement, Engineering space. Please find all the details regarding the company and the job profile below for one of our client's requirements. About Company It's a large conglomerate in stainless steel manufacturing. Job Title: Production Head / Plant Head General Manager (Production) Department: Production Stainless Steel Pipe Division Location: Boisar Reporting To: Director / VP Operations / CEO Experience Required: Minimum 20+ years in stainless steel pipe manufacturing Qualification: B.E / B. Tech / Diploma in Mechanical Engineering Job Summary: The Production Head / Plant Head will be responsible for overall management of the stain-less steel pipe manufacturing unit, covering all production activities from raw material to dispatch. This role demands extensive leadership experience, deep technical expertise, and a strategic mindset to drive operational excellence, productivity improvement, quality control, and team development. The incumbent will oversee functions such as Piercer Mill, Pilger Mill, Finishing Mill, Heat Treatment, and Quality Assurance, ensuring efficient and cost-effective plant operations. Plant Details Stainless Steel seamless pipe with Piercer & pilger mill with maximum size 168 mm & minimum size 6 mm. Monthly capacity 1200MT & will enhance till 5000MT per month. Key Responsibilities: Strategic Planning & Plant Leadership: Provide strategic direction for production operations aligned with organizational goals. Lead the end-to-end production lifecycle of stainless steel seamless/welded pipes and tubes. Formulate and implement policies for continuous process improvement, resource optimization, and cost control. Production & Process Management: Ensure seamless coordination across Piercer, Pilger, and Finishing Mills, Heat Treatment, NDT, and final packaging. Meet production targets related to volume, quality, and delivery timelines. Drive initiatives for yield improvement, productivity enhancement, and waste reduction. Quality & Compliance: Establish and maintain strict adherence to national and international standards (ASTM, ASME, EN, IBR, PED). Coordinate with QA/QC for product audits, customer inspections, and third-party certifications. Ensure implementation of quality systems such as ISO, TQM, and Six Sigma. People Management & Leadership: Lead a team of senior managers, engineers, supervisors, and technical staff. Build a performance-driven culture and oversee manpower planning, training, and skill development. Promote accountability and cross-functional collaboration to achieve organizational objectives. Maintenance & Asset Management: Monitor equipment performance and oversee preventive, predictive, and breakdown maintenance planning. Collaborate with engineering and maintenance teams to ensure minimal downtime and high OEE (Overall Equipment Effectiveness). Cost Optimization & Budget Control: Manage the department's operational budget and drive cost reduction through efficient use of resources. Control inventory levels of raw material, consumables, and spares to support uninterrupted operations. Safety, Health & Environment (SHE): Champion a zero-accident work environment by enforcing stringent safety protocols. Ensure compliance with statutory norms related to environmental protection and occupational health. Key Skills & Competencies: Strong knowledge of stain-less steel pipe manufacturing processes – both seamless and welded. Expertise in heavy production machinery like Piercer, Pilger, and Finishing Mills. Proven leadership and plant management experience in large-scale manufacturing environments. Solid understanding of process control, quality standards, and productivity benchmarks. Hands-on experience in lean manufacturing, TPM, Kaizen, 5S, and continuous improvement methodologies. Excellent communication, analytical, and problem-solving skills. Proficiency in ERP systems (e.g., SAP, Oracle) and production data analysis tools. Preferred Background: Experience in managing a greenfield/brownfield stainless steel pipe plant setup will be an added advantage. Exposure to export-oriented manufacturing units and international customer audits. Familiarity with advanced manufacturing technologies, automation, and Industry 4.0 principles.
Posted 3 days ago
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