- Product Development & Sampling - Fabric & Trim Sourcing - Costing & Order Negotiation - TNA (Time & Action) Mgt. - Buyer Communication & Coordination - Quality Control Inspection - Coordination with Design, Production & Logistics
We are seeking a highly skilled and experienced Production Manager to oversee the entire machining workshop dedicated to the manufacturing of critical defence components. The ideal candidate must have deep technical expertise in CNC operations, strong leadership qualities, and proven experience in managing high-precision machining environments. Key Responsibilities: Workshop Management: Oversee daily operations of the machining workshop including VMC, CNC turning, EDM, and Wirecut machines. Ensure optimal machine utilization and reduction of downtime. Production Planning & Execution: Plan and execute production schedules to meet delivery timelines and quality standards . Monitor WIP, lead times, and ensure adherence to planned cycle times. Manpower & Shift Management: Lead a team of machine operators, supervisors, and technicians. Handle shift allocation, training, performance evaluation, and team motivation. Productivity & Target Achievement: Continuously improve productivity and achieve monthly/quarterly production targets . Implement lean manufacturing principles and Kaizen practices. Tooling & Fixture Management: Ensure availability and maintenance of necessary tools, jigs, and fixtures. Recommend upgrades or new acquisitions for better efficiency. Quality Coordination: Collaborate with Quality Control team to ensure components meet stringent defence-grade tolerances and specifications . Participate in root cause analysis and corrective action implementation in case of rejections or failures. Maintenance Oversight: Coordinate with the maintenance team for preventive and breakdown maintenance of all machining assets. Reporting & Documentation: Maintain production records, downtime logs, and manpower reports. Report KPIs to senior management on a weekly and monthly basis. Required Skills and Qualifications: Diploma/Bachelors degree in Mechanical Engineering or related field. 812 years of hands-on experience in managing CNC-based machining operations. In-depth understanding of VMC, CNC turning, EDM, and Wirecut technologies . Experience in defence or aerospace component manufacturing is highly preferred . Strong leadership, team management, and communication skills. Working knowledge of ERP systems and production planning tools. Preferred Candidate Profile: Prior experience in a defence manufacturing environment . Resident of or willing to relocate to Kanpur or nearby regions . Familiar with compliance requirements for defence-grade precision parts .
Role Overview: The Sheet Metal NPD Head will be responsible for leading the end-to-end development of new sheet metal components, from feasibility study to final production launch. This includes prototyping, die design, tool development, reverse engineering, and process validation to ensure quality, cost, and delivery targets are achieved. Key Responsibilities: New Product Development (NPD): Lead the concept-to-production lifecycle for sheet metal components. Evaluate technical feasibility of new designs and provide recommendations for manufacturability. Prototyping & Die Design: Design and develop press tools, dies, and fixtures for sheet metal part manufacturing. Supervise prototype development , testing, and iteration for design optimization. Ensure tool and die designs are aligned with production capability and cost efficiency. Reverse Engineering & Process Design: Execute reverse engineering of components for redesign or localization. Develop manufacturing processes , including forming, punching, bending, welding, and assembly operations. Ensure correct material selection and thickness for functional and structural requirements. Vendor & Cross-Functional Coordination: Work closely with tool rooms, vendors, and fabrication teams to ensure timely tool delivery. Collaborate with design, quality, and production teams to resolve technical challenges. Quality & Compliance: Define inspection criteria and quality plans for new sheet metal parts. Ensure compliance with ISO/IATF standards and customer specifications. Project Management: Prepare project timelines, cost estimates, and resource plans for new developments. Track progress and implement corrective actions to meet launch targets. Continuous Improvement: Drive cost reduction and efficiency initiatives in die design and sheet metal processes. Keep abreast of latest technologies in sheet metal forming, dies, and prototyping. Key Skills & Requirements: Bachelors degree/Diploma in Mechanical/Production Engineering. 10+ years of experience in sheet metal component development & tool design . Strong knowledge of press tools, progressive dies, and sheet metal forming . Proficiency in CAD software (SolidWorks, CATIA, NX, AutoCAD) . Experience in reverse engineering and rapid prototyping . Hands-on experience in project management and vendor development .