We are currently seeking a seasoned Machine Shop Manager to lead our machining operations at Rapsri Engineering Products Company (REPCO). As the Machine Shop Manager, you will be responsible for overseeing a team of 100 operators and managing a variety of CNC turning machines and VMCs to efficiently machine copper, brass, and bronze castings and forgings. Your primary objective will be to advance our machining technology by introducing hydraulic fixturing, auto gauging systems, and robotic pick-and-place solutions. You will drive productivity enhancements through bottleneck analysis, single-piece flow methodologies, and CNC program optimization. An essential aspect of your role will involve reducing machining defects by implementing statistical quality control and operator self-inspection programs. Moreover, you will advocate for flexible and lean manufacturing principles, facilitating layout changes and workflow optimization. The ideal candidate will be a dynamic leader with a proven track record in high-mix, medium-volume production environments, capable of driving significant improvements in efficiency, quality, and cost-effectiveness. The Machine Shop Manager position is within the Machine Shop Operations department and will be based at Bangalore Harohally Industrial Estate. The compensation for this role is in the range of 20-25 lakhs, including performance compensation. The preferred qualifications include a Bachelor's degree in Mechanical Engineering or a related field. The ideal candidate should have 15-20 years of experience in a full-time role. Responsibilities for this position include operational leadership and management, technology enhancement and automation, process improvement and defect reduction, quality control and assurance, cross-functional collaboration and stakeholder management. The Machine Shop Manager will lead and manage a team of 100 operators, oversee daily operations, develop strategies to improve equipment effectiveness, manage the machine shop budget, ensure compliance with safety regulations, and provide coaching and development opportunities. Additionally, the role involves spearheading the introduction of advanced machining technologies, evaluating and implementing automation solutions, collaborating with engineering and maintenance teams, and overseeing the integration of CAD/CAM software. Process improvement initiatives focus on lean manufacturing principles, defect reduction, optimization of machining cycle times, and preventive maintenance programs. Quality control standards, key performance indicators, and compliance with industry best practices are essential aspects of this role. Cross-functional collaboration with engineering, procurement, and sales teams, effective communication with stakeholders, and engagement with external vendors and consultants are also key responsibilities. The successful candidate should possess 15-20 years of progressive experience in machine shop management, expertise in lean manufacturing implementation, leadership skills, technical proficiency in CNC programming and automation technologies, as well as excellent communication, problem-solving, and decision-making abilities.,
We are seeking a seasoned Sourcing and Vendor Development Manager to lead strategic sourcing initiatives and enhance our supply chain at Rapsri Engineering Products Company Ltd (REPCO). As the Sourcing and Vendor Development Manager, you will be responsible for procuring raw materials such as cathode copper, ETP copper, silver anodes, brass and bronze scrap, and consumables for foundry, machine shop, and plating. Your primary focus will be on driving vendor development for critical components like extruded brass tubes, brass and bronze sand castings, and forging to ensure quality and cost-effectiveness. The ideal candidate will excel in contract negotiations, manage import/export activities, and implement cost reduction strategies to optimize our vendor base. This role requires a proactive leader with expertise in commodity pricing, material requirements planning, and a dedication to lean manufacturing principles. Collaboration with cross-functional teams, upholding ISO 9001 standards, and contributing to REPCO's efficiency and profitability are essential aspects of this role. Your proficiency in establishing sourcing systems and rationalizing the vendor base will play a pivotal role in our sustained growth and global competitiveness. As the Sourcing and Vendor Development Manager at REPCO, you will work within the Manufacturing, Foundry, Machining (CNC and VMC), Silver Plating, and Exports industry sectors. You will be a part of the Supply Chain/Procurement department based in Bangalore. The compensation for this position ranges from 15-20 lakhs, including performance incentives. The ideal candidate should possess a Bachelor's degree in Engineering, Supply Chain Management, or a related field, along with a minimum of 10 years of experience in a similar role. Your responsibilities will include: Strategic Sourcing & Procurement: - Developing and implementing comprehensive sourcing strategies for raw materials and consumables in alignment with REPCO's production needs and quality standards. - Conducting market analysis to identify potential suppliers, evaluate commodity pricing trends, and negotiate favorable contract terms to minimize procurement costs. - Overseeing the entire procurement cycle, ensuring compliance with company policies and regulatory requirements. - Managing import/export activities to ensure timely and cost-effective delivery of materials. - Implementing and maintaining an effective Material Requirements Planning (MRP) system to optimize inventory levels. - Monitoring supplier performance, tracking key metrics, and implementing corrective actions as needed. Vendor Development & Management: - Identifying, evaluating, and onboarding new vendors for critical components, ensuring they meet quality, cost, and delivery requirements. - Conducting regular vendor audits to assess capabilities, quality standards, and compliance with ethical sourcing practices. - Developing strong relationships with key suppliers to drive continuous improvement. - Implementing vendor rationalization strategies to reduce complexity and leverage volume discounts. - Collaborating with engineering and quality teams to enhance overall supplier performance. Cost Reduction & Value Engineering: - Leading cost reduction initiatives, optimizing material usage, negotiating better pricing, and identifying alternative materials or processes. - Conducting value engineering studies and analyzing spent data to identify areas of excessive spending and inefficiency. - Implementing lean manufacturing principles to improve efficiency and reduce lead times. - Benchmarking procurement costs against industry best practices and identifying opportunities for improvement. Compliance & Reporting: - Ensuring compliance with import/export regulations, trade agreements, and ethical sourcing standards. - Maintaining accurate records of procurement transactions and contracts. - Preparing regular reports on key procurement metrics and collaborating with finance and accounting teams for budgeting and forecasting. - Overseeing the implementation and maintenance of the ERP system for procurement and inventory management. - Conducting regular internal audits to assess compliance with procurement policies and procedures. General Expectations and Past Experiences: - Proven experience in strategic sourcing, vendor development, and contract negotiation in a manufacturing environment. - In-depth knowledge of raw materials procurement and cost reduction strategies. - Strong understanding of commodity pricing analysis, material requirements planning, and lean manufacturing principles.,
We are looking for a proactive and experienced Assistant Manager Foundry Maintenance to spearhead our maintenance operations at Rapsri Engineering Products Co Pvt Ltd This pivotal role involves ensuring the optimal performance and reliability of our state-of-the-art foundry equipment, including Inductotherm Induction Furnaces, Rautomead Continuous Casting Machines, and related accessories The ideal candidate will lead a team of maintenance personnel, drive preventive and breakdown maintenance activities, manage spare parts inventory, and implement strategies to minimize downtime and improve equipment uptime You will play a crucial role in enhancing our TPM initiatives, conducting root cause analysis, and controlling maintenance costs, all within a safe and compliant work environment Your expertise will be instrumental in supporting our production of high-quality copper, brass, and bronze components for global OEMs If you are passionate about equipment maintenance, have a strong background in foundry operations, and thrive in a dynamic manufacturing setting, we encourage you to apply and contribute to our continued success This role demands a hands-on approach, excellent problem-solving skills, and the ability to work collaboratively across departments to achieve operational excellence, Job Details: Industry: Manufacturing, Foundry, Machining, Silver Plating, Copper, Brass, Bronze, Exports Department: Maintenance Role: Assistant Manager Foundry Maintenance (Grade M2) Location: Harohalli Industrial Area Compensation: Rs 810 LPA including Performance Compensation Rs 1 5L Experience: 812 years Employment Type: Full-time Qualification: Bachelor's degree or Diploma in Mechanical Engineering, Electrical Engineering, or a related field Responsibilities: Preventive and Breakdown Maintenance Develop, implement, and manage a comprehensive preventive maintenance (PM) program for all foundry equipment, including Inductotherm Induction Furnaces, Rautomead Continuous Casting Machines, and related accessories, Oversee and coordinate breakdown maintenance activities, ensuring timely and effective repairs to minimize equipment downtime, Conduct regular inspections of equipment to identify potential issues and proactively address them to prevent breakdowns, Maintain detailed records of all maintenance activities, including PM schedules, breakdown repairs, and equipment performance data, Collaborate with the production team to schedule maintenance activities that minimize disruption to production schedules, Ensure compliance with safety regulations and company policies during all maintenance activities, Equipment Reliability and Uptime Optimization Analyze equipment performance data to identify areas for improvement and implement strategies to enhance equipment reliability and uptime, Conduct root cause analysis (RCA) of equipment failures to identify underlying causes and implement corrective actions to prevent recurrence, Implement reliability engineering principles and practices to improve equipment design, maintenance procedures, and operating practices, Monitor equipment condition using techniques such as vibration analysis, thermography, and oil analysis to detect potential problems early, Develop and implement corrective actions to address equipment failures and improve overall equipment effectiveness (OEE), Work with vendors and suppliers to source high-quality replacement parts and ensure timely delivery, Spares Inventory Management Manage the inventory of spare parts for all foundry equipment, ensuring adequate stock levels to support maintenance activities, Develop and implement a spares inventory management system to track inventory levels, usage, and reorder points, Identify and source spare parts from reliable vendors, negotiating favorable pricing and delivery terms, Conduct regular audits of the spares inventory to ensure accuracy and identify obsolete or excess inventory, Implement strategies to optimize spares inventory levels, reducing carrying costs while ensuring availability of critical parts, Collaborate with the purchasing department to streamline the procurement process for spare parts, Maintenance Team Supervision and Development Supervise and mentor a team of maintenance technicians, providing guidance, training, and support to ensure their success, Schedule and assign work to maintenance technicians, ensuring efficient utilization of resources and timely completion of tasks, Conduct performance evaluations of maintenance technicians, providing feedback and identifying areas for improvement, Develop and implement training programs to enhance the skills and knowledge of maintenance technicians, Promote a culture of safety within the maintenance team, ensuring compliance with safety regulations and company policies, Foster teamwork and collaboration within the maintenance team and with other departments, Maintenance Budgeting and Cost Control Develop and manage the maintenance budget, ensuring efficient allocation of resources and cost-effective maintenance practices, Track maintenance expenses and identify opportunities to reduce costs without compromising equipment reliability, Negotiate contracts with vendors and suppliers to obtain favorable pricing for maintenance services and spare parts, Implement cost control measures to minimize waste and optimize resource utilization, Prepare regular reports on maintenance costs, performance, and key metrics, Monitor and control the consumption of consumables used in the foundry operations, General Expectations and Past Experiences: Proven experience in foundry maintenance, with a strong understanding of Inductotherm Induction Furnaces and Rautomead Continuous Casting Machines, Demonstrated ability to lead and manage a maintenance team, fostering a culture of safety, teamwork, and continuous improvement, Expertise in preventive maintenance (PM) program development and implementation, with a focus on optimizing equipment uptime and reliability, Proficiency in root cause analysis (RCA) methodologies and corrective actions implementation to address equipment failures effectively, Strong knowledge of spares inventory management and optimization, ensuring availability of critical parts while minimizing carrying costs, Excellent electrical troubleshooting and repair skills, with experience in PLC programming and hydraulic systems maintenance, Experience in maintenance budgeting and cost control, with a track record of reducing maintenance expenses without compromising equipment reliability, Show
We are looking for a seasoned Sourcing and Vendor Development Manager to spearhead strategic sourcing initiatives and optimize our supply chain at Rapsri Engineering Products Company Ltd (REPCO) In this pivotal role, you will be responsible for the procurement of raw materials, including cathode copper, ETP copper, silver anodes, brass and bronze scrap, and foundry/machine shop/plating consumables You will drive vendor development for critical components like extruded brass tubes, brass and bronze sand castings, and forging, ensuring quality and cost-effectiveness The ideal candidate will lead contract negotiations, manage import/export activities, and implement cost reduction strategies across our vendor base This role demands a proactive leader with a strong understanding of commodity pricing, material requirements planning, and a commitment to lean manufacturing principles You will collaborate with cross-functional teams, uphold ISO 9001 standards, and contribute to the overall efficiency and profitability of REPCO Your expertise in setting up sourcing systems and rationalizing the vendor base will be instrumental in our continued growth and global competitiveness, Job Details: Industry: Manufacturing, Foundry, Machining (CNC and VMC), Silver Plating, Exports Department: Supply Chain / Procurement Role: Sourcing and Vendor Development Manager (Grade M3/M4) Location: Bangalore Compensation: 15-20 lakhs including performance compensation Experience: 10+ years Qualification: Bachelor's degree in Engineering, Supply Chain Management, or related field Responsibilities: Strategic Sourcing & Procurement Develop and implement comprehensive sourcing strategies for raw materials (Copper, Brass, Bronze, Silver) and consumables, aligning with REPCO's production needs and quality standards, Conduct thorough market analysis to identify potential suppliers, assess commodity pricing trends, and negotiate favorable contract terms to minimize procurement costs, Oversee the entire procurement cycle, from purchase order creation to invoice processing, ensuring compliance with company policies and regulatory requirements, Manage import/export activities, including documentation, customs clearance, and logistics, to ensure timely and cost-effective delivery of materials, Implement and maintain an effective Material Requirements Planning (MRP) system to optimize inventory levels and minimize stockouts, Monitor supplier performance, track key metrics, and implement corrective actions to address any deviations from agreed-upon service levels, Vendor Development & Management Identify, evaluate, and onboard new vendors for critical components (castings, forgings, extrusions), ensuring they meet REPCO's quality, cost, and delivery requirements, Conduct regular vendor audits to assess their capabilities, adherence to quality standards (ISO 9001), and compliance with ethical sourcing practices, Develop and maintain strong relationships with key suppliers, fostering collaboration and open communication to drive continuous improvement, Implement vendor rationalization strategies to consolidate the supplier base, reduce complexity, and leverage volume discounts, Negotiate long-term agreements with strategic suppliers to secure favorable pricing, payment terms, and supply commitments, Collaborate with engineering and quality teams to resolve any technical issues, improve product design, and enhance overall supplier performance, Cost Reduction & Value Engineering Lead cost reduction initiatives across the supply chain, identifying opportunities to optimize material usage, streamline processes, and negotiate better pricing, Conduct value engineering studies to identify alternative materials, processes, or designs that can reduce costs without compromising quality or performance, Analyze spent data to identify areas of excessive spending or inefficiency and develop targeted strategies to address these issues, Implement lean manufacturing principles to eliminate waste, improve efficiency, and reduce lead times in the procurement process, Benchmark REPCO's procurement costs against industry best practices and identify opportunities to close the gap and improve competitiveness, Track and report on cost savings achieved through sourcing initiatives, demonstrating the value of the procurement function to senior management, Compliance & Reporting Ensure compliance with all relevant import/export regulations, trade agreements, and ethical sourcing standards, Maintain accurate records of all procurement transactions, contracts, and supplier communications, ensuring transparency and auditability, Prepare regular reports on key procurement metrics, including spend analysis, supplier performance, and cost savings, Collaborate with finance and accounting teams to ensure accurate budgeting, forecasting, and financial reporting, Oversee the implementation and maintenance of the ERP system (SAP, Oracle) for procurement and inventory management, Conduct regular internal audits to assess compliance with procurement policies and procedures and implement corrective actions as needed, General Expectations and Past Experiences: Proven experience (10+ years) in strategic sourcing, vendor development, and contract negotiation within a manufacturing environment, preferably in metals or related industries, In-depth knowledge of raw materials procurement, including cathode copper, ETP copper, silver anodes, brass and bronze scrap, and foundry/machine shop/plating consumables, Demonstrated ability to develop and implement cost reduction strategies, negotiate favorable contract terms, and manage import/export activities, Strong understanding of commodity pricing analysis, material requirements planning (MRP), and lean manufacturing principles, Show