Sr. Heat Treatment Engineer Desire Consultancy Service

5.0 - 7.0 years

5 - 6 Lacs

durg, bhilai, bilaspur

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The Heat Treatment Engineer in a foundry with a grinding media line is responsible for planning, executing, (like quenching, tempering, annealing) to enhance the hardness, wear resistance, and mechanical grinding media balls Required Candidate profile Hardening and Tempering Quenching (oil/water/air-based) Annealing, Normalizing, Stress Relieving HT Furnace Operating , Hardness , Micro , etc..

Posted 4 hours ago

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Fettling & Heat Treatment Incharge Foundry Bhilai Engineering Corporation (BEC)

15.0 - 24.0 years

12 - 19 Lacs

bhilai

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Job Title: Fettling & Heat Treatment Incharge Foundry Department: Foundry (Fettling & Heat Treatment Section) Reporting To: Foundry Manager / Production Head Job Purpose: To supervise and manage fettling and heat treatment operations of castings, ensuring proper finishing, quenching, and heat treatment cycles to meet required mechanical properties, quality standards, and customer specifications. Key Responsibilities: Fettling Operations Supervise fettling activities including removal of runners, risers, burrs, flashes, and grinding of castings. Ensure fettling is carried out as per drawings, dimensional requirements, and quality standards. Monitor fettling equipment (grinders, chippers, cutting machines) and reduce rework. Heat Treatment & Quenching Plan, schedule, and monitor heat treatment cycles (normalizing, annealing, tempering, stress relieving, etc.) as per metallurgical requirements. Supervise quenching processes (water,) to achieve desired hardness and mechanical properties. Ensure proper furnace operation, temperature control, and cycle recording. Maintain heat treatment records and ensure traceability for each batch. Quality Control Coordinate with the Quality & Metallurgy department for inspection and testing after fettling and heat treatment. Ensure castings achieve desired microstructure, hardness, and strength. Segregate and report non-conforming castings. Manpower & Team Handling Supervise fettling operators, grinders, heat treatment furnace operators, and helpers. Assign work, monitor productivity, and ensure discipline on the shop floor. Conduct training for safe furnace operation, quenching techniques, and fettling practices. Safety & Compliance Enforce strict safety practices in fettling and heat treatment areas (PPE, handling of hot jobs, quenching hazards, dust/noise protection). Conduct safety awareness programs and ensure compliance with company safety standards. Resource & Process Management Optimize use of consumables (grinding wheels, quenching media, furnace fuel/power). Coordinate with maintenance for preventive maintenance of furnaces, quenching tanks, and fettling equipment. Implement process improvements to reduce cycle time and improve efficiency. Coordination & Reporting Coordinate with melting, molding, machining, and quality teams for smooth operations. Prepare and maintain records of daily production, heat treatment cycles, rejections, and manpower utilization. Submit reports on performance, bottlenecks, and improvement suggestions to management. Key Skills & Competencies: Knowledge of fettling and finishing techniques for castings. Strong understanding of heat treatment processes (annealing, normalizing, tempering, quenching, stress relieving). Ability to interpret metallurgical requirements, hardness charts, and casting drawings. Leadership, team management, and problem-solving skills. Safety awareness in foundry, fettling, and furnace operations.

Posted 1 week ago

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Electrical Heat Treatment Maintenance Bharat Forge

13.0 - 15.0 years

20 - 22 Lacs

pune

Work from Office

Role & responsibilities 1. Equipment & Process Handling: Hands-on experience with Batch & Continuous Heat Treatment Furnaces. Exposure to normalizing, hardening, quenching, tempering, carburizing, gas nitriding, and plasma nitriding processes. Manage and maintain combustion and electrically heated furnaces. Operate and troubleshoot manual batch furnaces and automated continuous lines. 2. Automation & Control Systems: Proficient in PLC interfacing and programming (Siemens 1200/1500, Allen Bradley SLC 5/03). Experience with remote I/O panels and AC drives for pump motor control. Knowledge of Star Delta starters for motors, blowers, and recirculating fans. Awareness of Eurotherm Thyristor drives, furnace temperature controllers, thermocouples, and sensor systems. 3. Maintenance & Troubleshooting: Perform down time analysis, modification, and optimization of PLC programs. Expertise in VFDs and their application in motor control systems. Maintenance of electric chain hoists and material handling equipment. 4. Reporting & Continuous Improvement: Generate daily maintenance and down time reports. Conduct Why-Why analysis for root cause identification and resolution. Implement Kaizens to improve MTTR/MTBF and reduce maintenance costs. Introduce innovative ideas for spares cost reduction and process improvement. 5. Safety & Systems Awareness: Strong understanding and implementation of 5S principles. Perform risk assessments, ensure safety compliance and awareness. Adapt and contribute to TPM (Total Productive Maintenance) initiatives. Skills & Competencies: Technical Skills: • PLC programming and interfacing (Siemens & Allen Bradley) • Electrical control systems (ON/OFF, Star Delta starters, circuit diagram reading) • Drives and motor control (VFDs, AC drives) • Furnace operation and sensor calibration Soft Skills: • Analytical and logical thinking • Creative problem-solving ability • Communication and project management skills • Attention to detail, adaptability, and commitment to continuous learning Preferred candidate profile

Posted Date not available

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