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2.0 - 3.0 years
4 - 5 Lacs
Tirupati, Chittoor
Work from Office
Role: To support and assist operators working in Production - Machine section operations to develop and retain skills, to maximize the efficiency, quality of output production, Cycle time analysis, Wastage reduction through lean techniques, safety, 5S and involvement in various continuous improvement projects. 1. Machine section-operations OEE monitoring on daily basis. 2. Analysis of In process rejections and implementation of actions to reduce the rejections. 3. Supervising the all operations in production report to Section in-charges 4. Highlighting any shortage/discrepancy of material and confirming the alternate plan with PPC Production In-charge. 5. Optimum utilization of man, machine materials for reducing the wastage 6. To ensure all displays in shop floor (work instructions, OCPs, MSDS, safety related 5 S related documents) 7. Motivating the employees in the production team to participate in Suggestion scheme, QCC Kaizens 8. To update suggestions and QCC implementation status all over plant. 9. To update documents related ISO, IMS audits and lead the audit on ISO, IMS for production department and close any non conformity rised. 10. To motivate, arrange and conduct training programs to all over plant.
Posted 1 week ago
3.0 - 7.0 years
5 - 9 Lacs
Chittoor
Work from Office
1.Ensuring effective utilization of available resources and product produced to be released with in 48hrs 2. Allocating of lines/Mcs as per PM schedule and responsible for accomplishing pre identified problems in PM 3.Accountable for updating documentations like hourly production track sheet , layer audit , shift report , CAPA, scrap handling 4.Ensuring quality products are produced along with the effective functioning of poka yoke and tracking the rejections 5. Ensure all process and product parameters are with in specification 6. Ensure safety is followed across the section (Proper PPE usage , identification of UAUC , zero accidents , engineering control effectiveness) 7. Follow and implementing 5S ,QCC , suggestions, JH concepts across the section 8. Identifying the skill level of each operator and provide training either internal/external and relieve the manpower for training 9. Tracking of manpower retention on weekly basis and motivating operators
Posted 1 week ago
8.0 - 15.0 years
25 - 30 Lacs
Ahmedabad
Work from Office
Testing and release of Raw material, packing material and miscellaneous material samples. To maintain reserve sample as per SOP. Preparation of specifications of raw materials, packing material, in process and finished products and stability protocol as per requirement. Preparation of study protocols with respect to laboratory. Sampling of Raw material, packing material and miscellaneous material samples and maintain reserve sample as per SOP. Preparation of volumetric solutions, reagent solution, working standards and maintain records. To perform water analysis as per specification, SOP and GTP. To maintain daily water analysis trend record. To prepare and maintain Laboratory reagent and volumetric solution as per SOP. To keep neat and cleanliness at workplace and follow the good laboratory practices in the laboratory. Testing and release of in process, finished product, standards, and stability samples. To keep update of instruments logbooks and to record the data in Laboratory Notebook during testing. To perform the calibration, Maintenance of all instruments/equipment s as per respective schedule. To attain and complete self- training record. Preparation of indents as per the materials/product requirements. To prepare COA of various product/material as per requirement whenever required. Responsible to share the login credentials with new joiners. To ensure that employees in the department are trained as per the function mapping before work. To upload training copy of new/ revised SOP To ensure training and training related activities for the Department. To ensure the regular updating of Ad hoc/Classroom training details in training software. To generate re-training of any SOP for an employee/s as and when required Submit the employee training files to training cell in case any employee left or no longer with the organization. Responsible as a Department training coordinator (DTC) for the QCC Department Initiate AIMS Requisition for creation, modification, removal, addition, or employee inactivation in AIMS Software. Preparation and review of QC related SOPS. Preparation of general test procedures, method of analysis, specification as per requirement of raw material and packaging material. To initiate and review of A) Change controls B) Out of specifications C) Deviations
Posted 1 week ago
2 - 5 years
2 - 4 Lacs
Bawal
Work from Office
Role & responsibilities : Good Knowledge of Quality Systems (QCC & Process) Good Knowledge of customer handling, Must have good communication. Good knowledge of all quality tools ( FMEA, 8D, 7QC, CAPA) Must Know waste of Scrap Management Good knowledge of IPC 610 Preferred candidate profile Mid-level engineer with Minimum qualification required Diploma/ B. Tech / minimum 2-4 years experience or advanced technical degree. Preferred Experienced Mobile SMT/ Packaging / Telecom/ Manufacturing. Male candidate with 5+ years of experience with Mobile. Perks and benefits Salary hike as Per current salary and Experience Free Transport within City Free Lunch Insurance Attendance Reward Night Shift Allowances Allowances
Posted 1 month ago
5 - 7 years
3 - 4 Lacs
Ahmedabad
Work from Office
Role & responsibilities Assembly Section KPI Achievement Co-ordination with Sub Assembly for Skill Enhancement & WIP NormsAchievent. Quality Circle & Kaizen Activities Worm Assembly Rejection PPM OEE For Individual Assembly Line. Internal Audit Score. Preferred candidate profile Diploma Engineering (Any) Perks and benefits As per Company norms like transportation, canteen and mediclaim insurance.
Posted 2 months ago
5 - 10 years
8 - 15 Lacs
Chennai
Work from Office
Role & responsibilities Coordinate daily Shop floor activities. Monitor employee work performance to expectations and maintain material/workflow. Ensure production in all stations meet the companys quality standards. Evaluate and modify the manufacturing material workflow for increased throughput and productivity if required. Develop, motivate and challenge all team members to perform to their full potential. To develop and maintain work schedules that support 100% on-time delivery to main lines. To work with the line managers, supervisors and direct employees on a daily basis to improve quality levels (Goal: Zero Defect product). Provide meaningful training, guidance and nurturing to the supervisory staff. Ensure that all manufacturing area personnel are thoroughly trained and certified in their specific functions. Maintain a safe and clean work environment by educating and directing personnel. Ensure equipment and tools are in good working condition and available for use when required. Requirement: 10+ years experiences of working on Production or Assembly line Significant experiences in Room Air Conditioner Good communication skills Strong organizational and problem solving skills Good Knowledge of SAP, MS Office and ERP System
Posted 2 months ago
0 - 2 years
2 - 3 Lacs
Bengaluru
Work from Office
Inspection of product as per applicable inspection check sheets and engineering drawing using calibrated instruments. Assurance of product quality as per applicable quality standards
Posted 2 months ago
7 - 9 years
5 - 7 Lacs
Sri City
Work from Office
Role & responsibilities 1.Ensuring No parts are rejected by customers. 2.Ensuring No rejection of supplier parts at TTR receipt / production lines. 3.TR plant is certified to IATF 16949. 4.Process Audit to be carried out as per plan & NC's to be closed on time. 5.Ensure On time closure of Process audit NC's. 6.All the activities to be effectively implemented as per TQM promotion plan. 7.Warranty targets of respective customers to be met. 8.Customer Complaint Management. -Register Customer complaints. -Form CFT to Analyze and initiate corrective and preventive Actions. -Initiate process audits & mistake proofing methods. -Maintain effective Customer Relationship Management. -IN ORDER TO Control customer returns (Rejects). -Ensure no customer escalations due to poor response on customer complaints. 9. Ensure QMS Training & culture building through QCC. 10.Ensure Process adherance as per CP/SOP. 11.Ensure No customer complaint due to process non complainces. 12. Ensure CSR Compliance for all customers. 13. Ensure no line stoppage due to Child parts Issues. Preferred candidate profile Education : BE in Mechanical Engineering with Min 7 years relevant experience OR DME with 10 years relevant experience. Perks and benefits Canteen
Posted 2 months ago
1 - 5 years
1 - 3 Lacs
Pune
Work from Office
Role & responsibilities RESPONSIBILITIES AND DUTIES Shift Management: Oversee daily operations during the assigned shift (e.g., resource arrangements/production/delivery/coordination inter departments). Ensure compliance with company policies, safety regulations, and quality standards. Coordinate shift handovers and communicate priorities to the next shift. Team Supervision : Lead, motivate, and manage shift staff (e.g., operators, /technicians). Assign tasks, monitor performance, and address attendance or disciplinary issues. • Performance Monitoring: o Track key performance indicators (KPIs) such as production output, efficiency, and waste reduction. Report deviations from targets and implement corrective actions. Maintain accurate logs and shift reports for management review. Safety & Compliance : Enforce strict adherence to health, safety, and environmental (HSE) protocols. Conduct safety briefings, audits, and risk assessments. Investigate incidents and implement preventive measures. Resource Management & Continual Improvement: Ensure availability of materials, tools, and equipment for uninterrupted operations. Optimize resource allocation to minimize downtime and costs. Continual improvement for PQCDSM parameters through active self and team participation in Kaizen/5S/QCC/EBITDA improvement projects Quality Control: Compliance to Daily Work Management (DWM). Monitor product/service quality and address defects or customer complaints promptly. Collaborate with quality assurance teams to maintain standards. Problem-Solving: Resolve operational issues (e.g., equipment breakdowns, staffing shortages) swiftly. Escalate critical problems to senior management when necessary. Specific Skills Hands on manufacturing (Moulding/Finishing/Adhesive bonding/ Gel coating/Painting/Repair/Assembly) experience of Composites/FRP Railways parts/Toilets/Nose Cab/Panels/Wind Blades. Know-how of pattern & mould manufacturing and maintenance process for Infusion/VARTM/RTM/Hand lay-up. • Know-how of stitched fabrics/WR/CFM/ Infusion media & consumables/ Epoxy/ Polyester/Phenolic resins system/Adhesives. Interested Candidate kindly share the resume psbhole@geniusconsultant.com Preferred candidate profile Preferred Skills Knowledge of 5S/Kaizens/QCC/Operational Safety • ISO/ IATF 16949/ IRIS/ GL
Posted 2 months ago
1 - 3 years
1 - 5 Lacs
Vadodara
Work from Office
JOB DESCRIPTION Job Role: Lab Analyst Job Role ID: SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE Job Role Variant: Lab Analyst Manager Job Position: Job Position ID: Value Stream: Asset Operations Job Family: Manufacturing Sub-Job Family: Trainee Grade/Level: Location: SECTION II: PURPOSE OF THE ROLE To assist with various laboratory activities ensuring quality, safety, and compliance of Refinery, Petrochemical, Polymer, Elastomer, Polyester, New Energy products through meticulous testing and management of laboratory operations under the guidance of experienced lab personnel while ensuring accurate analysis, testing, and quality control of various products SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE Responsibilities Laboratory Operations Assist in the collection and preparation of samples from various stages of production process including proper labelling, documentation, and sample handling and ensure integrity of samples for analysis. Perform routine tests and experiments on samples using laboratory instruments and equipments including chromatography, spectroscopy, titration and other analytical methods Record and document test results, observations and experimental data in raw data book, process register and in individual raw data book. Update analysed result in LIMS and inform supervisor to review and validate LIMS results. Detect exceptions or deviations in test results and highlight / report to concern Assist in the calibration, validation and maintenance of laboratory equipment and instruments to ensure validity of test results. Dispose left over samples safely as per laboratory practices and procedures. Conduct inspection of received routine samples and distribution of samples as per type of analysis to the different sections of the laboratory. Proactively communicate to shift in charge for any abnormal samples or non-receipt of routine sample as per schedule. Workplace Safety, Audit & Compliance Adhere to laboratory safety protocols and guidelines at all times and ensure personnel as well the safety of assets Handle hazardous materials / chemical with outmost care and dispose as per the set guidelines/ protocols Keep self familiarized with the industry regulations, standards and protocols and ensure all lab activities comply with these requirements Policies, Processes and Procedures Conduct day to day activities in compliance with all relevant policies, processes, standard operating procedures (SOPs) and instructions so that work is carried out in a controlled and consistent manner. Keep self abreast with leading practices & trends in the industry and contribute in continuous improvement of systems, processes and procedures through LEAN six sigma methodology, DMAIC analysis, 5S adherence, QCC, Kaizen, etc. SECTION IV: SUCCESS METRICS (TOP 3-5 KPI's) Compliance to ISO 17025 Quality Management System Quality audit score Zero Penalty due to Non-Compliance of Health & Safety Regulations Reliability of reported results Awareness of LIMS and SAP-QM Awareness various standards and compliances (e.g. ISO 9001, ISO 18001, ISO 45001, AS9100D) SECTION V: OPERATING NETWORK Internal: Supervisor/ Manager, Lab Team, Quality Control/ Quality Assurance Team, Production Team, Research and Development Team, Health and Safety Team External: NA SECTION VI: KNOWLEDGE AND COMPETENCIES Education Qualifications Bachelors of Science (Chemistry) or Master of Science (Chemistry); M.Sc. Candidates will be preferred. Experience (Must Have & Good to Have) 0-2 years in QA/QC discipline Functional / Behavioral competencies required to execute the role FUNCTIONAL COMPETENCIES SECTION VII: CAREER MOVEMENTS Feeder Roles: Possible Next Role Movement: Lab Analyst
Posted 3 months ago
2 - 4 years
3 - 4 Lacs
Chittoor
Work from Office
1.Ensuring effective utilization of available resources and product produced to be released with in 48hrs 2. Allocating of lines/Mcs as per PM schedule and responsible for accomplishing pre identified problems in PM 3.Accountable for updating documentations like hourly production track sheet , layer audit , shift report , CAPA, scrap handling 4.Ensuring quality products are produced along with the effective functioning of poka yoke and tracking the rejections 5. Ensure all process and product parameters are with in specification 6. Ensure safety is followed across the section (Proper PPE usage , identification of UAUC , zero accidents , engineering control effectiveness) 7. Follow and implementing 5S ,QCC , suggestions, JH concepts across the section 8. Identifying the skill level of each operator and provide training either internal/external and relieve the manpower for training 9. Tracking of manpower retention on weekly basis and motivating operators
Posted 3 months ago
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