12 Pokayoke Jobs

The role of an Engineer - Quality Assurance Operation involves ensuring the smooth functioning of utility equipment in a manufacturing environment. Your expertise in maintenance, leadership, and technical skills will be crucial for maintaining peak performance. As an Engineer - Quality Assurance, you will be responsible for various tasks such as NDT (PT,VT,RT) and preferred welding processes like TIG, MIG. Additionally, having an ISO 9001-2015 Lead Auditor certification, handling customer complaints, customer witness inspections, and knowledge of tools like PPAP, FMEA, 8D, Poka-yoke, Lean, Six Sigma (Black Belt preferred), and TPM will be advantageous. Qualifications required for this role include a BE in Mechanical/Production from a reputed institute with 4 to 5 years of experience in Quality Assurance/Quality Management. Fluency in English is mandatory, and leadership skills are essential to lead the team effectively in a collaborative manner. The ability to proactively collect and analyze quality data, perform root cause analysis, and facilitate solutions is also crucial. In this role, you will be expected to ensure the reliability and consistency of production processes and final output, maintain company quality standards, and meet all legal requirements. Monitoring quality assurance KPIs, developing action plans, following correct procedures to meet product specifications, and implementing quality assurance plans are key responsibilities. You will also be responsible for data collection, statistical reviews, record-keeping, and publishing quality MIS regularly. Experience in quality tools for problem-solving, product and process validation, compliance auditing, and supporting operations in root cause analysis are additional duties associated with this role. Candidates with a background in the automotive sector and willingness to work in shifts are preferred for this position.,

You will be responsible for leading the execution of the SICR strategy at our organization by building and nurturing a highly capable and scalable team. Your role will involve challenging divisional processes to drive high-yield, cross-divisional outcomes. In addition, you will drive thorough SICR scrubbing to capture all relevant details, challenge suppliers, and maximize service, quality, and cost benefits. Coaching and developing subject matter champions to actively shape process improvements and ensure compliance with Stryker procedures will also be a key aspect of your responsibilities. Regularly reviewing SICR aging reports, collaborating with sourcing to cancel or deny cases with obsolete or delayed deliverables, and supporting reduced execution times through innovative problem-solving will be crucial for ensuring execution efficiency. You will also identify and implement division-wide process improvements by leveraging best practices to eliminate inefficiencies and track SICR KPIs and timelines to address bottlenecks and drive productivity gains. Building trust with global leadership, effectively collaborating with internal customers and cross-functional partners, and positioning the team as SICR subject matter experts will be essential in your role. Furthermore, preventing backorders and revenue risk through effective SICR management and revenue protection/backorder impact calculations will contribute to protecting business operations. **Basic Qualifications:** - Bachelor's degree in engineering, Science discipline or equivalent. Business Management or MBA is an advantage. - Minimum of 10 years" experience in a Medical, Pharmaceutical, Bio-Medical/Pharma, Automotive, or regulated manufacturing environment. - Experience in creating and managing a talented, engaged, and performing team is advantageous. - Ability to implement organizational and functional strategy, initiate and implement change with a demonstrated track record, and hands-on experience of Validation activities like IQ, OQ & PQ. - Good knowledge of Manufacturing processes such as welding, Molding, Machining, and quality tools like SPC / Process Control, FMEA, Problem Solving / Root Cause Analysis, Poka-Yoke, and other Six Sigma tools. **Preferred Qualifications:** - Strong collaboration and communication skills. - Highly motivated with the ability to build relationships internally and externally. - Proficient in multitasking and working in a dynamic, results-oriented team environment focusing on quality, compliance, and customer satisfaction. Join us at Stryker, a global leader in medical technologies dedicated to making healthcare better for patients worldwide. Our innovative products and services in MedSurg, Neurotechnology, Orthopaedics, and Spine aim to improve patient and healthcare outcomes, impacting over 150 million patients annually.,

You will be joining Lauritz Knudsen Electrical and Automation, a unit of Schneider Electric India Pvt. Ltd., a renowned electrical and automation brand with a legacy spanning over 70 years in India. Offering a wide range of low-voltage switchgear, medium-voltage switchgear, automation solutions, software, and services across various sectors including homes, agriculture, buildings, infrastructure, and industry. As the Deputy Manager - NPI, your key responsibilities will involve Assembly Engineering in New Product Development, overseeing the end-to-end product development cycle with a focus on the Switchgear industry. You will be responsible for the Line Establishment of New Products, ensuring Yield Improvement, Problem Resolution online, Cost analysis, and cost control of products. Supporting production lines for smooth production completion, ensuring System compliance & documentation such as SOP, SAP Activities, PL (Process Layout), BOM (Bill of Material), among others. Your role will also encompass Process and product analysis, DFA/PFMEA knowledge, MOST analysis, and Fixture Development. In terms of qualifications, you should hold a B.E/B.Tech degree in Mechanical or Electrical Engineering and possess 3-5 years of relevant experience. Your success in this role will be supported by your technical competency in the Industrialization of New Products and strong process knowledge in the Assembly area including joining processes, POKAYOKE, Testing of Products, SPC, and Problem Solving. Moreover, as part of the Schneider Electric family, you will be encouraged to embody the IMPACT values - Inclusion, Mastery, Purpose, Action, Curiosity, Teamwork - which are foundational in creating a great culture to drive business success. Schneider Electric is committed to fostering diversity, equity, and inclusion, ensuring that all employees feel valued and empowered to contribute their best. If you are looking to make a meaningful impact with your career and contribute to sustainability initiatives, Schneider Electric welcomes you to join as an IMPACT Maker. With a global presence, significant revenue, and a focus on sustainability, Schneider Electric offers a platform for exceptional individuals to turn sustainability ambitions into actions at the convergence of automation, electrification, and digitization. To be considered for this position, you must submit an online application. Join Schneider Electric today and be part of a team that upholds the highest standards of ethics, compliance, and inclusivity, where diversity is celebrated, and everyone has the potential to be an IMPACT Maker.,

As a Weld Cell Engineer, you will be responsible for various aspects related to welding processes and operations. Your primary duties will include: - Demonstrating a strong understanding of weld drawings and weld symbols to ensure accurate interpretation in the welding process. - Conducting line balancing activities by analyzing cycle time, takt time, and lead time to optimize production efficiency. - Identifying areas for improvement and implementing ideas using methodologies such as Kaizen and poka-yoke to enhance overall operational effectiveness. - Possessing hands-on experience in both manual and robotic welding techniques, specifically GMAW MAG, and proficiency in programming Yaskawa Robots. - Providing training to operators and handling manpower effectively to ensure smooth workflow in the welding cell. - Managing robotic welding operations, including programming and teaching Yaskawa-Moto man robots. - Understanding productivity metrics and Overall Equipment Effectiveness (OEE) calculations to monitor machine efficiency. - Familiarity with Process Flow Diagrams (PFD), Process Failure Mode and Effects Analysis (PFMEA), Control plans, and New Product Development (NPD) processes. - Utilizing problem-solving tools such as the 7 Quality Control (7QC) tools to address welding-related issues. - Applying knowledge of lean manufacturing principles to streamline operations and reduce waste in the welding cell. - Proficiency in using MS Office and SAP software for documentation and data management purposes. - Implementing the 5S methodology to maintain a clean and organized shop floor environment. - Willingness to work in shifts to support production schedules effectively. In summary, your role as a Weld Cell Engineer will involve ensuring timely production, maintaining product quality, implementing process improvements, analyzing and minimizing rejections, and driving continual enhancements in welding operations.,

The Manager Quality Assurance position involves collecting, analyzing, and presenting data related to goods receipt rejection, line rejection, and rework to generate action points for continual PPM reduction. You will be required to prepare CAPA (Corrective and Preventive Action) 8D, Why-Why Analysis, and Cause and Effect Diagrams. Additionally, you will assess the implementation of Quality Plans and Quality Control Plans. Your responsibilities will include reducing in-house rejection/rework and developing action plans if defined goals are not met. Motivating employees to maintain high-quality work and ensuring safety protocols for operators will be crucial. You will also implement corrective and preventive actions for inward quality defects and monitor process rejections. Process improvement activities through Kaizens and Poka-Yoke implementation will be part of your role. You will prepare and display departmental performance indicators such as customer complaints, customer returns, and in-house P.P.M. You will conduct internal Quality System/Process Audits to verify Quality Standard Requirements and implement actions against identified non-conformities. Other tasks include process validation, short-term and long-term countermeasures using 7 Q.C. tools, and analyzing daily/monthly rejection and rework to improve in-house quality. You will be responsible for preparing Quality M.I.S on a monthly basis and reviewing PFMEA with respect to occurrences, customer complaints, and modifications in control plans and drawings. Supplier audits, received Supplier CAPA, and Supplier Audit Plans will be managed by you. Handling customer complaints through brainstorming, Fishbone diagram, and preparing CAR/CAPA will be essential. Collaboration with the development team for new process and product developments is required. Maintaining quality-related documents as per ISO 9001:2015 standards, conducting machine capability/SPC/product audits, and ensuring proper material traceability are part of your duties. You will also oversee vendor performance in terms of quality, including vendor visits. This is a full-time position with benefits such as provided food, health insurance, leave encashment, life insurance, and Provident Fund. The schedule is day shift with a yearly bonus. The work location is in person.,

As an Electrical / Electronics Engineer with 4-6 years of experience in Automotive and motor manufacturing industries, your role at Brose will involve attending daily breakdowns in shifts, conducting root cause analysis using various tools, maintaining breakdown history, supporting the Preventive Maintenance (PM) team, and engaging in Total Productive Maintenance (TPM) activities to enhance Overall Equipment Efficiency (OEE). You will also be responsible for standardizing spare parts, reducing maintenance costs by identifying repetitive failures, and upgrading machines with new technologies. Familiarity with terms such as MTTR, MTBF, OEE, Kaizen, 5S, and Poka-yoke will be essential for this role. Brose offers a modern working environment with opportunities for professional growth and development. You will have access to a high-tech work environment, competitive performance-based compensation, health insurance, and a range of social and family-oriented programs. Benefits include comprehensive medical and insurance coverage, educational assistance, and various community outreach initiatives. Additionally, you can enjoy flexible working hours and a collaborative work environment that promotes work-life balance. Brose is committed to investing in its employees through development programs, training opportunities, and tailored career paths, ensuring a rewarding work experience and opportunities for personal and professional advancement. Join us at Brose and be part of shaping the future together.,

As the Maintenance Supervisor at H.B. Fullers in Shirwal, Pune, you will be responsible for maintaining equipment and infrastructure in good working condition across various Production Plants, Utilities, and Warehouses. Reporting to the Maintenance Manager, you will play a crucial role in reducing breakdown maintenance and executing preventive maintenance activities. Your primary duties will include inspecting facilities for maintenance needs, supervising maintenance activities, preparing and executing annual preventive maintenance plans, managing maintenance budgets, and ensuring compliance with maintenance standards. You will also be involved in project execution, troubleshooting mechanical, pneumatic, and hydraulic issues, and overseeing preventive maintenance activities for various plants and utilities. To excel in this role, you must have a Bachelor's degree in Mechanical/Electrical Engineering with 10-12 years of experience or a Diploma in Mechanical/Electrical Engineering with 12-15 years of experience, all focused on maintenance and utilities. Excellent communication, computer, and technical skills are essential, along with a valid Electrical Supervisor's License. Knowledge of permit to work systems, pneumatics, hydraulics, and ISO/IMS standards is required. Preferred candidates will have a background in the Chemical Industry, strong analytical and diagnostic skills, and familiarity with SAP. You should be able to work on call when needed and reside in Shirwal. This role may involve exposure to hazardous conditions and the use of personal protective equipment. Your success in this position will depend on your troubleshooting abilities, teamwork, integrity, adaptability, emergency response skills, and adherence to safety protocols. Your role will also require effective management of multiple tasks, strong organizational skills, and a proactive approach to continuous improvement. If you are a proactive and experienced Maintenance Supervisor with a passion for ensuring operational efficiency and safety, we encourage you to apply for this challenging opportunity at H.B. Fullers.,

You are a dynamic and detail-oriented Senior Manufacturing & System Engineer with a minimum of 5 years of experience and expertise in Planning & IED functions. Your role involves experience in process planning, facility layout, line balancing, work/time study, and the implementation of productivity improvement initiatives within a vehicle assembly setup. Your responsibilities will include defining & optimizing process flow for vehicle assembly, preparing and updating SOPs, work instructions & process sheets, ensuring process compliance with safety and quality standards, designing and modifying assembly line layouts to improve productivity and material flow, coordinating with cross-functional teams for new facility setups or expansions, raising equipment and tool requirements in alignment with process needs, coordinating with suppliers and internal teams for procurement and commissioning of tools, jigs, and fixtures, conducting and validating equipment trials for smooth production integration, performing work measurement and developing standard time data for assembly operations, identifying non-value-added activities and proposing improvements to optimize manpower utilization, implementing line balancing techniques to optimize cycle time and workload distribution, developing manpower plans for new models, capacity changes, and shift restructuring, driving kaizen activities, cost-saving projects, and lean manufacturing initiatives, as well as participating in problem-solving and root cause analysis for process-related issues. You should possess a strong understanding of vehicle assembly operations, proficiency in time study tools, experience in using AutoCAD or similar tools for layout planning, knowledge of lean tools such as 5S, Kaizen, Kanban, and Poka-Yoke, good analytical and documentation skills, and strong coordination and cross-functional team handling capabilities. Qualifications required for this role include a B.E. / B.Tech degree in Mechanical / Automobile / Industrial Engineering and a certification in Industrial Engineering or Lean Manufacturing (preferred).,

DME/BE - Mech with at least 10-15 years of experience in automotive industries, Knowledge of IATF 16949,VDA 6.3, Pokayoke, Kaizen. Having ERP Knowledge shall be preferred.

As the Lean Manager at our jewelry manufacturing unit, you will play a crucial role in overseeing the implementation of lean transformation initiatives across all departments. From diamond sourcing and cutting to final jewelry assembly and polishing, your primary focus will be on enhancing productivity, minimizing waste, improving quality, and fostering a culture of continuous improvement. You will utilize Lean, Kaizen, and Six Sigma methodologies to drive these initiatives forward. Our company is known as one of the world's largest and fastest-growing diamond jewelry manufacturers, exporting luxurious and finely crafted jewelry to prestigious retailers and brands in the USA, Europe, and the UK. We take pride in delivering excellence through high-quality craftsmanship, innovation, and sustainability. Your key responsibilities will include developing and implementing a Lean roadmap aligned with business goals, leading Value Stream Mapping (VSM) sessions to identify improvement opportunities, establishing standard work practices, 5S, visual management, and workplace organization across departments. You will also lead cross-functional Kaizen projects in critical areas, utilize PDCA, DMAIC, and Root Cause Analysis to drive process improvements, optimize layouts, reduce cycle times, and balance takt times. In addition, you will be responsible for building Lean capabilities within teams through training, promoting Lean thinking, embedding a culture of Continuous Improvement (CI), and monitoring key Lean performance indicators (KPIs) such as OEE, scrap rates, lead time reduction, and labor productivity. Collaboration with various teams including Production, Quality, Engineering, Planning, and HR will be essential to ensure alignment on improvement initiatives and support new product development processes. To qualify for this role, you should have a Bachelor's degree in Engineering, Industrial Engineering, Operations Management, or a related field, with Lean Six Sigma certification (Green/Black Belt) preferred. You should possess 5-10 years of experience in a manufacturing environment, with at least 3 years of hands-on Lean implementation experience. Strong expertise in Lean tools, data-driven analytical skills, exceptional communication, and facilitation abilities are also required. In return, we offer you a leadership opportunity to lead transformative initiatives in the jewelry industry, a collaborative environment working alongside senior leadership and cross-functional teams, competitive compensation, and ongoing professional growth opportunities in the rapidly evolving field of digital transformation.,

As a Process Assistant Manager / Deputy Manager at a fastener company in the Automobile Industry located in Ludhiana, you will be responsible for analyzing process-related problems to ensure the proper preparation of nuts, leading to high-quality joints and minimizing rejection rates. Your key responsibilities will include studying the root causes of issues such as improper seating of nuts, missing threads or burrs in nuts, misalignment before welding, and variations in welding voltage or current. By optimizing processes, improving jig/fixture designs, and controlling parameters, you will enhance nut weld quality. Additionally, you will be in charge of process validation, implementing Poka-Yoke techniques, conducting rejection analysis, and documenting processes including PFD, PFMEA, Control Plans, and Work Instructions. Collaborating closely with quality and production teams, you will work on implementing corrective actions to meet customer specifications and uphold quality standards. The ideal candidate for this position should hold a Diploma/B.Tech in Mechanical Engineering and possess a minimum of 5-7 years of experience in nut welding process or resistance welding, preferably in the automotive sheet metal components or fastener industry. Strong problem-solving skills utilizing Root Cause Analysis (RCA), Why-Why Analysis, or Fishbone Diagram will be essential for success in this role. If you are enthusiastic about taking on this challenging role and have the required qualifications and experience, please contact Life Solutions Placement in Ludhiana at lifesolutions1@yahoo.co.in or call 8146711166, 9464366899 to apply. This is a full-time position that requires in-person work at the specified location.,

As a Mechanical Maintenance Engineer based in Jaipur, you will be responsible for planning, mentoring, and demonstrating maintenance activities. You should possess a Bachelor's degree in Mechanical Engineering with 4-8 years of experience. An essential requirement for this role is hands-on experience with CNC Machines and core maintenance activities. Your role will involve having a deep understanding of CNC Machines, conventional machines, and heat treatment processes and controls. You must be well-versed in Quality Management Systems (QMS), Environmental Health and Safety (EHS) standards, Energy Management Systems (EMS), Fire Safety, as well as various national and international standards. To excel in this position, you should actively engage in shop floor management to ensure optimal resource utilization. Additionally, knowledge of quality tools such as Root Cause Analysis (RCA), Failure Mode and Effects Analysis (FMEA), Control Plan, Continual Improvement, loss identification, data analysis, and waste management is crucial. Proficiency in Total Productive Maintenance (TPM) practices and a strong focus on communication, cost reduction, and energy-saving initiatives are highly desirable. Your skill set should include expertise in core maintenance activities, troubleshooting of Hydraulics and Pneumatics systems, mechanical actuators, valves, power train systems, lubrication management, and material movement by conveyorized systems. You should also be familiar with CNC machines, heat treatment equipment, and be capable of RCA identification with defined action plans. Experience in implementing Kaizen, Pokayoke, and system design modifications will be advantageous for this role.,