PLC Programmer

PLC Programmer Winding Machines

Company:

Qualification:

Experience - 2-5 years

Role Overview

PLC Programmer

Key Responsibilities

• Develop, modify, and troubleshoot

  PLC programs

  for winding machines (Structured Text & FBD)
• Create and configure

  HMI interfaces

  for machine operation and user control
• Integrate PLC controls with

  servo motors, VFDs, sensors and pneumatics

• Configure and tune multi-axis synchronization

  for winding applications (needle winding, flyer winding, linear winder)
• Work with mechanical and electrical teams for seamless integration of machine controls
• Debug issues in real-time during machine trials and customer site installations
• Prepare documentation: PLC logic flow, error/alarms mapping, and I/O lists
• Support

  machine commissioning

  , calibration, and performance testing
• Create standardized function blocks and improve program modularity for future machines
• Provide remote and on-site troubleshooting support for customers when required
• Ensure backup, version control, and safety interlock compliance for all programs

Desired Technical Skills

• Hands-on experience with

  B&R

  ,

  Siemens & Mitsubishi PLCs

  (any 2 preferred)
• Strong knowledge of:
• Ladder Logic, Function Block Diagram (FBD), Structured Text (ST)

• Servo motor & drive configuration

  , Tu(mandatory)
• Motion control basics and axis synchronization
• Familiarity with

  HMI design

  (WinCC / GT Designer / Delta DOPSoft / similar)
• Working knowledge of

  I/O mapping, wiring diagrams, and field sensors

• Understanding of mechanical automation systems is a plus (training will be provided)

Key Traits

• Problem-solving mindset with logical thinking
• Hands-on approach and willingness to spend time on the shop floor
• Ability to work under deadlines during client project delivery stages
• Clear communication and team collaboration mindset