6 Plant Simulation Jobs

Job Summary: Develops all aspects of control systems, equipment, and machinery. Key Responsibilities: Develops and designs control systems; develops and implements bench tests; alters software and equipment to ensure that sensors and actuators are functioning according to specifications; supports and debugs complex problems and change requests. Prepares cost estimates; compiles required cost and equipment information, and writes and reviews appropriation requests. Investigates problems and requirements of projects, and develops plans for solutions in line with economic, personnel, and environmental considerations. May be responsible for the installation and technical support of Programmable Logic Controller (PLC) based hardware and software. Coaches and mentors less experienced Controls Engineers. External Qualifications and Competencies Competencies: Collaborates - Building partnerships and working collaboratively with others to meet shared objectives. Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences. Health and Safety Fundamentals - Champions and models proactive health and safety behaviors by identifying, reporting and participating in actions to improve health and safety in order to build an interdependent culture and contribute to an injury-free workplace. Controls Engineering Knowledge - Applies the application of controls hardware and software by specifying, reviewing, and approving company-owned and/or supplier designs for new or upgrades to existing equipment to interface with all levels of manufacturing systems. Controls Networking - Implements new and improved technologies and methods capable of transferring information from multiple inputs either within a local production process or into databases to link machines together or to analyze the process for overall operation enhancements. Controls Safety - Recognizes controls related hazards in a manufacturing environment (Electrical, Hydraulic, Pneumatic) to incorporate safe practices and procedures as part of the daily work plan to reduce injuries and create a safe machine environment. Controls System Security - Develops and implements Controls System Security by specifying, reviewing, and approving company-owned and/or supplier designs for new equipment or upgrades to existing equipment to ensure our manufacturing controls and systems are secure. Electrical System Troubleshooting - Analyzes an electrical control system to resolve and repair electrical issues to return the system to proper operating conditions. Factory Automation and Control Systems - Implements changes to further automate manufacturing processes using available technology, programming techniques, and identifying needed material and resources for project completion to provide the optimum automation for the manufacturing environment. Sensor Technology and Measurement - Selects and applies the sensor technology, performing measurements in the acquired data that leads to the correct analysis and conclusion to help differentiate products that meet quality standards from non-conforming products. Values differences - Recognizing the value that different perspectives and cultures bring to an organization. Machine Programming - Creates factory floor machine programs by designing and implementing solutions to improve usage of machine and overall operation. Manufacturing Knowledge - Demonstrates the knowledge of manufacturing by correctly implementing changes in current processes, equipment, and applications to meet the function's needs and contribute towards continuous improvement. Education, Licenses, Certifications: College, university, or degree in STEM (Science, Technology, Engineering, Math) or related field, or equivalent experience required. This position may require licensing for compliance with export controls or sanctions regulations. Experience: Intermediate level of relevant work experience required. Additional Responsibilities Unique to this Position Job Description Work closely with IE/3DX team wherein 3D Experience team designs and plans the process Executes that process at manufacturing sites as per design by 3D Experience team. Provide Primarily level 2 and level 3 support that includes – Support Asia & Europe manufacturing sites – for deployment and sustenance of new CMES systems Understand and know the process very well to be able to consult on it. Work with business users and suggest work around in case there are any CMES issues. Provide consulting to plants on how to manage downtime. Execute functional testing for CMES and trainings. Supporting High-value/low-value OR high/low proliferation. Primary Skill sets – Industrial Engg. background (50%) Controls Engg. background (30%) IT background (20%) Secondary Skill sets- Additional advantage to have skills on Functional and IT. MES Downtime management etc. Communication of control system with third party application OPC Awareness of MQTT communication protocol Tools Expertise – Automation - PLC - controls – Siemens/Rockwell software - Must Java/PL/SQL queries are executed. – Must Apriso - Must Discrete Event Simulation – Delmia 3D Experience – Good to have. Any other 3D Factory Simulations tools like Flex/Plant Simulation Education: Bachelor’s degree in manufacturing, Electrical, or Mechanical Engineering preferred Working Hours – 40/week Site Support – Asia and Europe

Role & responsibilities Experience: 4 -10 Years Job Type: Full-time Job Summary: Seeking a highly skilled Tecnomatix Process Designer & Process Simulate Engineer to join our team. The ideal candidate will have 4 -10 years of experience in manufacturing process simulation, robotic programming, and digital manufacturing using Siemens Tecnomatix tools. The role involves designing, simulating, and optimizing manufacturing processes, assembly lines, and robotic workflows to improve production efficiency and quality. Key Responsibilities: Develop 3D process plans and assembly sequences using Process Designer. Perform manufacturing feasibility studies to validate product designs. Create and validate robotic simulations using Process Simulate for various applications, including material handling, welding, painting, and assembly. Define and optimize human ergonomics, tool paths, and workstations. Integrate PLC logic with simulations to test automation workflows. Work closely with production, design, and automation teams to ensure seamless process implementation. Support virtual commissioning and validation of robotic and automation processes. Troubleshoot and optimize simulation models to improve cycle time and efficiency. Generate detailed reports and documentation for process validation and improvements. Provide technical support and training on Tecnomatix tools to internal teams. Required Skills & Qualifications: 5-10 years of experience in Siemens Tecnomatix Process Designer & Process Simulate. Strong understanding of manufacturing processes, robotic automation, and assembly systems. Experience in robot programming and offline programming (OLP). Knowledge of industrial robots (ABB, FANUC, KUKA, Yaskawa, etc.) and their integration with Process Simulate. Familiarity with PLC logic and industrial automation concepts. Experience with virtual commissioning and simulation-based validation. Proficiency in CAD tools (NX, CATIA, SolidWorks, etc.) and PLM systems. Strong analytical and problem-solving skills. Excellent communication and teamwork abilities. Preferred Qualifications: Experience in automotive, aerospace, or heavy engineering industries. Exposure to Plant Simulation for factory layout and logistics optimization. Knowledge of VBScript, or C# for automation in Tecnomatix. Understanding of Industry 4.0, digital twins, and smart manufacturing.

Job Description Job Title Vehicle and Logistic Flow simulation Specialist Role Grade Dept VPE (Vehicle Process Engineering Team) Location Thiruvallur & Chennai one Organization Relationships Reports to Functional Heads of VPE & EFAI Supervises Co-ordinates with: Internal Global EFAI Team, NA & EE Region of other plant teams External Global description Purpose of the Role This role is to manage the activity of simulation in India for the Enlarge Europe customer from India.The simulation will be required due to new project (Vehicle or Industrial), or updates of existing models.There will be different kind of simulation to be performed, using the Plant Simulation Software from Siemens (Version 16.0.11) -Specific simulation on dedicated process portions (Shop simulation, or dedicated simulation on specific areas like complex buffers) -Block model creation of the total plant simulation (vehicle flow in the factory from the Body Shops to the General assembly shop, going through paint shop, buffers, and Body dynamic Central storage) -Simulation of logistics flows (AGV, trains and forklift) Accountable for the Vehicle and Logistic Flow simulation for IAP zone as well. Key Job Responsibilities Ensure the monitoring of the planning, deliverables of the simulation projects, define and apply some action plan to reach the targets Create/Update based on the lay out, start model and input data's provided by EE VPE teams, and based on Stellantis standards and best know how: -The block models of the vehicle flows -The simulation on specific processes portions -The simulation on specific logistics flows Provide the technical documentation (Presentation, simulation model, Spreadsheets, video files,..) from the result of the flow simulations Handover the results, the models and simulation to the EE simulation team Summarize and report his/her activities to the EE VPE leads Communicate effectively and work in collaboration with all customers, suppliers and plant staffs Key Skills Strong knowledge of in-plant logistics and vehicle flow Knowledge about vehicle Shop production processes, main production and maintenance KPIs Complete expertise on process and discrete event flow simulation (Dynamic include random failure) Fluent in English Software skills Plant simulation software from Siemens (Mandatory),(Coding Knowledge is mandatory) MS office PowerPoint, Excel, PowerBI AutoCAD Job Specification Qualification Engineering Graduate/ Post Graduate Experience 4 - 6 years Experience at Vehicle and Logistic Flow simulation Competencies Behavioural Skills Leadership, autonomy, agility, ability to negotiate and decide Creative problem-solving and negotiation Effective communication and information exchange Focus on results and cooperation Rigor in execution, spirit of synthesis Role & responsibilities Preferred candidate profile Perks and benefits

Role & responsibilities Ensure the monitoring of the planning, deliverables of the simulation projects, define and apply some action plan to reach the targets. Programming Skills in Simtalk is mandatory Create/Update based on the lay out, start model and input data's provided by EE VPE teams, and based on Stellantis standards and best know how: The block models of the vehicle flows and The simulation on specific processes portion and The simulation on specific logistics flows Provide the technical documentation (Presentation, simulation model, Spreadsheets, video files,..) from the result of the flow simulations Handover the results, the models and simulation to the EE simulation team Preferred candidate profile Strong knowledge of in-plant logistics and vehicle flow. Must have 1 - 2 Years of experience in Automotive OEM. Knowledge about vehicle Shop production processes, main production and maintenance KPIs. Plant simulation software from Siemens (Mandatory),(Coding Knowledge is mandatory). Communicate effectively and work in collaboration with all customers, suppliers and plant staffs. Interested please share your CV to vishnu.thangaraj@alten-india.com

The Role Senior Engineer Throughput Simulation execute Throughput Simulation Study Analyses and provide solutions to reduce cost and complexity for product programs in GMIO and Global regions. What You'll Do Conceptualize, Build, simulate, and optimize the process models using Plant Simulation and C-Draw simulation Software Understand process flows, analyze data, and effectively represent in simulation model to achieve better interrelationship and process improvement. Lead and coordinate simulation and Planning efforts between teams to develop optimal solutions for the designed concept or current process Deliver results according to project schedules and quality Provide results to leadership and coordination between internal departments and Plants for multiple sites. Develop design solutions to provide best process flow to improve the throughput of the facilities Inspect facilities in accordance with corporate standards and procedures Perform self-check as per the process and submit the proposal of changes Update all the project tracking sheets Update timesheets on a daily basis Provide training to new engineers Additional responsibilities specific to SME (Subject Matter Expertise) roles are listed below Act as coach/mentor/Goto person for the business unit for questions and problems within his/her area of expertise. Support functional leader in developing strategies related to project executions, workshare skill-gap closure plans, assessment tools Support in GMS implementations within function Support in defining performance objectives, defining acceptable performance levels & project tracking Guide to resolve issues relevant to project deliverables within their area of expertise. Obtain or provide approval/guidance for changes to processes and practices within their area of expertise (Through Global council meetings, if necessary). Facilitate and lead in appropriate initiatives/projects as needed Additional Job Description Your Skills & Abilities (Required Qualifications) B.E / B.Tech (Mechanical / Production / Industrial / Automobile) 2 - 7 yrs in Automobile / Mechanical allied Engineering Industry (Required) Experience in Throughput Simulation Analysis for manufacturing systems. Working knowledge of Industrial Engineering including Vehicle Development Process, Global Manufacturing Systems, Bill of Process (BoP), Bill of Equipments (BoE), Vehicle assembly process in automotive plant (Body / Paint / GA) Knowledge about functionality of Throughput Simulation Software's (Plant Simulation, FactoryCAD/FLOW, FlowPlanner). AutoCAD, MS Visio, MS office tools Ability to code logic(simtalk2) of simulation model Ability/Experience modeling warehouse/material traffic and logistics Knowledge about workflow and processes in Body, Paint, GA, and GPS Knowledge about throughput behaviors and production systems Knowledge about Lean Manufacturing Strategy (ex. GMS, TOC) Ability to address unusual and/or difficult problems with analytical ability and problem-solving techniques Understanding of lean manufacturing principles, layout design and Material flow and layouts Demonstrated ability to work effectively with other departments. Excellent research-ability of multiple information and data sources Ability to adapt to changes, different roles, or environments Flexibility in working hours due to global business requirements Extended hours required as part of job requirements Excellent Communication (verbal & written) and meeting facilitation skills Ability to interact with all levels of the organization High level of analytical ability and problem-solving skills Demonstrated ability to work well with multiple customers at the same time Ability / willingness to travel What Will Give You A Competitive Edge (Preferred Qualifications) Communication skills, interpretation skills, presentation skills High level of interpersonal, oral and written communication skills-

As a Simulation Consultant, you will play a crucial role in modeling warehouse logistics, and production systems using state-of-the-art tools like Siemens Tecnomatix Plant Simulation.