Department: Tool Room / Mould Maintenance / Engineering Reports To: Tool Room Manager / Maintenance Head / Production Manager Job Purpose: To ensure the proper maintenance, repair, modification, and management of injection moulding tools (moulds), ensuring they are production-ready, efficient, and maintained to high standards for continuous manufacturing operations. Key Responsibilities: Tool Maintenance & Repair Perform preventive, corrective, and breakdown maintenance of injection moulding tools (moulds). Diagnose and repair defects like flash, short shot, mismatch, wear and tear of cavities, cores, ejector pins, etc. Polish, clean, and inspect mould components to maintain tool life and product quality. Replace damaged or worn-out components (pins, bushes, inserts, slides, etc.). Mould Changeover Support Assist with efficient mould changeovers on the machine. Ensure moulds are prepared, inspected, and ready before production. Tool Modification & Improvement Carry out design changes or minor engineering modifications on existing moulds. Work with design/engineering teams for continuous improvements in tool performance and life. Documentation & Reporting Maintain proper records of mould maintenance history, breakdown reports, and spares used. Create and update preventive maintenance schedules for each mould. Document daily toolroom activities and reports. Machine Operation Operate tool room machinery such as: Surface grinders Milling machines Lathe machines EDM/Wire cut machines Drilling and polishing tools Inventory & Safety Maintain inventory of tool room spares, inserts, standard components, and consumables. Follow safety procedures, use proper PPE, and maintain a clean and organized tool room. Qualifications: ITI / Diploma in Tool & Die Making, Mechanical Engineering, or related trade. Certified Tool Room Technician is a plus. Skills & Competencies: Technical : Strong knowledge of injection mould tools and their assembly/disassembly. Ability to read and interpret engineering drawings and 2D/3D tool designs. Hands-on experience with tool room machinery and measuring instruments (micrometres, vernier callipers, height gauges, etc.). Soft Skills: Attention to detail and precision work. Problem-solving and analytical thinking. Teamwork and time management. Good communication with production and engineering teams. Experience: 3+ years of hands-on experience in tool room activities related to injection moulding. Experience with high-cavitation, hot runner, and multi-action moulds is preferred. Working Conditions: Factory/tool room environment. May require shift-based work, overtime during breakdowns, and on-call availability. Physically active role involving lifting, standing, and working with fine tools. Career Path: Senior Tool Room Technician Job Types: Full-time, Permanent Pay: ₹18,000.00 - ₹23,000.00 per month Benefits: Paid time off Work Location: In person
Job Purpose: To oversee and manage daily operations of the plastic injection moulding department, ensuring efficient production, quality standards, machine performance, and team management in line with company goals. Key Responsibilities: ✅ Production Supervision Supervise all injection moulding machine operations to meet production targets and deadlines. Allocate jobs and assign operators to machines based on the production plan. Monitor production schedules, part quality, and machine cycle times. Process Optimization Ensure correct setup and operation of moulding machines, molds, robots, and auxiliary equipment. Optimize processing parameters (temperature, pressure, speed, etc.) for efficiency and quality. Reduce cycle time and scrap rate through continuous process improvement. Quality Assurance Ensure manufactured parts meet quality standards and customer specifications. Collaborate with the Quality Control (QC) team to resolve defects or non-conformities. Conduct in-process inspections and ensure proper documentation. Team Management Lead, train, and supervise machine operators, setters, and helpers. Monitor staff performance, attendance, and discipline. Promote safe working practices and ensure compliance with safety regulations. Machine & Tool Maintenance Coordinate with maintenance for routine and breakdown maintenance of machines and molds. Ensure mold changes are done safely and efficiently. Maintain moulding logbooks and shift reports. Documentation & Reporting Maintain daily production reports, shift handovers, and downtime logs. Monitor raw material usage and report shortages or issues. Implement 5S and Lean Manufacturing principles in the shopfloor. Qualifications: Diploma / ITI / Degree in Mechanical, Plastics, or Industrial Engineering (preferred). Training in injection moulding processing (e.g., RJG, Scientific Molding, etc.) is a plus. Skills & Competencies: Technical:Deep knowledge of plastic injection moulding processes and troubleshooting. Familiarity with moulding machines (e.g., Haitian, Engel, Nissei, Arburg), robots, dryers, chillers, and auxiliary equipment. Understanding of mould setup, mold maintenance, and process parameter settings. Managerial: Leadership and team management. Production planning and time management. Problem-solving and decision-making skills. Experience: 5+ years of experience in plastic injection moulding operations. At least 1–2 years in a supervisory or lead role. Working Conditions: Factory/shop floor environment. Shift-based work (may include nights, weekends, holidays). Physically active role – may require standing for long periods, lifting, and working in high-temperature areas. Job Types: Full-time, Permanent Pay: ₹20,000.00 - ₹25,000.00 per month Benefits: Paid time off Work Location: In person
Department: Tool Room / Mould Maintenance / Engineering Reports To: Tool Room Manager / Maintenance Head / Production Manager Job Purpose: To ensure the proper maintenance, repair, modification, and management of injection moulding tools (moulds), ensuring they are production-ready, efficient, and maintained to high standards for continuous manufacturing operations. Key Responsibilities: Tool Maintenance & Repair Perform preventive, corrective, and breakdown maintenance of injection moulding tools (moulds). Diagnose and repair defects like flash, short shot, mismatch, wear and tear of cavities, cores, ejector pins, etc. Polish, clean, and inspect mould components to maintain tool life and product quality. Replace damaged or worn-out components (pins, bushes, inserts, slides, etc.). Mould Changeover Support Assist with efficient mould changeovers on the machine. Ensure moulds are prepared, inspected, and ready before production. Tool Modification & Improvement Carry out design changes or minor engineering modifications on existing moulds. Work with design/engineering teams for continuous improvements in tool performance and life. Documentation & Reporting Maintain proper records of mould maintenance history, breakdown reports, and spares used. Create and update preventive maintenance schedules for each mould. Document daily toolroom activities and reports. Machine Operation Operate tool room machinery such as: Surface grinders Milling machines Lathe machines EDM/Wire cut machines Drilling and polishing tools Inventory & Safety Maintain inventory of tool room spares, inserts, standard components, and consumables. Follow safety procedures, use proper PPE, and maintain a clean and organized tool room. Qualifications: ITI / Diploma in Tool & Die Making, Mechanical Engineering, or related trade. Certified Tool Room Technician is a plus. Skills & Competencies: Technical : Strong knowledge of injection mould tools and their assembly/disassembly. Ability to read and interpret engineering drawings and 2D/3D tool designs. Hands-on experience with tool room machinery and measuring instruments (micrometres, vernier callipers, height gauges, etc.). Soft Skills: Attention to detail and precision work. Problem-solving and analytical thinking. Teamwork and time management. Good communication with production and engineering teams. Experience: 3+ years of hands-on experience in tool room activities related to injection moulding. Experience with high-cavitation, hot runner, and multi-action moulds is preferred. Working Conditions: Factory/tool room environment. May require shift-based work, overtime during breakdowns, and on-call availability. Physically active role involving lifting, standing, and working with fine tools. Career Path: Senior Tool Room Technician Job Types: Full-time, Permanent Pay: ₹18,000.00 - ₹23,000.00 per month Benefits: Paid time off Work Location: In person
Key Responsibilities: ✅ Electrical Maintenance & Troubleshooting Perform electrical maintenance on plastic injection moulding machines (e.g., Haitian, Engel, Arburg, Nissei, Toshiba, etc.). Diagnose and repair faults in PLC systems, control panels, servo drives, sensors, heaters, motors, etc. Calibrate temperature controllers, pressure sensors, and other critical components. Replace or repair defective wiring, relays, contactors, circuit breakers, timers, and HMIs. Preventive Maintenance Carry out regular preventive and predictive maintenance as per schedule. Record maintenance activities and update logs and checklists. Monitor machine performance and identify areas for improvement. Power Systems Inspect and maintain electrical panels, MCCs (Motor Control Centers), and distribution boards. Ensure proper grounding, wiring, and circuit protection of machines and control systems. Installation & Commissioning Assist in the installation, testing, and commissioning of new injection moulding machines and robotic systems. Modify control circuits and wiring as needed for machine upgrades or automation. Compliance & Safety Adhere to electrical safety regulations and lockout-tagout (LOTO) procedures. Ensure machines comply with local electrical codes and safety standards. Maintain clean and organized electrical workspaces. Job Types: Full-time, Permanent Pay: ₹15,000.00 - ₹25,000.00 per month Benefits: Paid time off Work Location: In person