162 Npi Jobs - Page 7

Role & responsibilities 1. Process Planning & Setup Study product design (lamp PCB layouts, LED specs, driver ICs, passive components) to determine SMT feasibility. Select appropriate SMT machine programs and feeders for LED and electronic component placement. Prepare process flow diagrams for the SMT stage of lamp assembly. Define stencil design (aperture size, shape, thickness) based on LED pad size and solder paste requirements. Choose solder paste type (SnAgCu, low-temp alloys, no-clean/clean) considering LED heat sensitivity. 2. Equipment & Material Preparation Configure pick-and-place machine parameters for LED, resistors, capacitors, and IC placement. Set up reflow oven profiles considering lamp PCB material (MCPCB, FR4) and LED thermal tolerance. Ensure availability of ESD protection systems for sensitive LED handling. Collaborate with suppliers for material quality validation (LED binning, paste shelf life, PCB warpage limits). 3. Process Development & Optimization Develop reflow temperature profiles: Optimize ramp-up, soak, peak, and cooling stages to prevent LED lens yellowing, cracking, or solder voids. Tune component placement force to prevent LED lens deformation. Reduce solder bridging and tombstoning through paste volume and pad design optimization. Minimize warpage and thermal stress during reflow for large MCPCBs. 4. Quality & Reliability Control Define inspection criteria: Automated Optical Inspection (AOI) for LED alignment, polarity, and solder joint quality. X-ray inspection for void analysis in LED thermal pads. Establish in-process quality checkpoints at printing, placement, and reflow stages. Validate process against automotive standards (IATF 16949, IPC-A-610, AEC-Q102 for LEDs). 5. Pilot Build & Validation Conduct trial runs to verify SMT process capability (CP/CPK). Monitor defect rates (ppm levels) and fine-tune parameters. Validate through functional tests (light output, beam pattern) after SMT stage. Perform reliability tests: Thermal cycling High temperature/high humidity Vibration endurance LED luminous flux stability 6. Documentation & Handover Prepare SMT work instructions with machine settings, paste handling, inspection criteria. Create process control plans and PFMEA for lamp SMT stage. Train operators and technicians on proper SMT handling for lamp components. Handover to mass production team with signed-off process validation reports. Preferred candidate profile

Key Areas: UNDERSTAND CUSTOMER REQUIREMENTS FORM PROGRAM EXECUTION TEAM PLAN for RESOURCES Ensure PROGRAM in delivered ON TIME & within BUDGET NPD Design Feasibility Review Concept Finalization Mass Production Trial Achieve Customer Milestones IMS et Required Candidate profile CIPET/NTTF/DIP/BE 12+yrs exp into PROGRAM MANAGEMENT / NPD with AUTOMOTIVE INJECTION MOLDING unit handling New Projects for OEM Clients Strong skills in NPD, New Projects, OEM Handling, APQP etc Perks and benefits Excellent Perks. Send CV recruiter@adonisstaff.in

Job Summary: We are looking for a skilled and detail-oriented Design Engineer to join our team. The Design Engineer will be responsible for developing technical drawings, designing control panels, selecting automation components, and supporting the engineering team in delivering end-to-end automation solutions. This role plays a key part in translating project requirements into functional and cost-effective design solutions. ROLES 1. To be a part of a starting a new department that will bring previously outsourced worked inhouse. 2. To work on in house projects from inception to implementation and upkeep. This will vary from simple semi - automated systems, robotic stations, QC Vision systems or fully leak testing units. 3. Develop Company's design standerd and standred reusable platform. 4. Identifying opportunities to consolidate electrical components and systems among different product models and optimize the designs for manufacturing and assembly (DFMA) 5. Update ISO, NPD/ NPI documentation for assigned projects. 6. Coordinate with other team members to complete projects that meets the required specifications by the defined scheduled. RESPONSIBILITIES: 1. Resposible for design and detailing of compnents and systems for "Made in India" machines used for industrial production. 2. Responsible for getting design concepts, evaluted through soft and experimental validations. 3. Understand requirements, create design concepts, perform design calculations and create 3D CAD Models, 2D detailed drawings and layout drawings. 4. Responsible for creating relevant technical documentation and service/ maintenance standred. 5. Performs task with care; is through and checks work to ensure accuracy and completenes. 6. Ensure customer satisfaction through direct contact/ personal calls, feedback forms in collaboration with Marketing Departments. 7. Stays focused on results in spite of distractions, interruptions and competing demands. 8. Maintains up to date proficiency with the use of development software (E.g.- Solid works, E- Plan and P&ID etc.) 9. Testing and verification of PLC Automation for proper machine operation based on machine specifications & planned desired functional logics. 10. Assist in design reviews to identify the Non Conformance of CE, UL, IEC, NEMA and SIL. Come with ideas to correct them before design freezing.

We are Hiring for New product Introduction ( NPI Stamping Component Development ) for our Electronic Component Manufacturing in Oragadam Chennai Job Description: Stamping NPI Quality Engineer Position Overview: We are seeking a highly skilled and detail-oriented Stamping NPI Quality Engineer to join our team. The ideal candidate will play a crucial role in ensuring the successful introduction of new stamped parts, ensuring all products meet the highest quality standards and specifications throughout the product lifecycle. This role involves working closely with design, engineering, and production teams to guarantee that new stamping processes and products are validated for quality, manufacturability, and performance. Key Responsibilities: 1. New Product Introduction (NPI) Support: Lead quality activities for new stamping products from concept through production launch. Collaborate with cross-functional teams to ensure that new stamping parts meet quality requirements and are manufacturable. 2. Tooling and Process Validation: Work closely with tooling engineers to ensure the design and validation of stamping dies and tooling meet product specifications. Involving tooling trials and perform validations to ensure that the stamping process consistently produces parts that meet dimensional and functional requirements. 3. Quality Control and Inspection: Develop and implement quality control procedures for stamping parts, ensuring that product quality meets customer requirements and specifications. Perform first article inspections (FAI) and ongoing audits of stamped parts.. Root Cause Analysis and Problem Solving: Identify, analyze, and resolve quality issues or non-conformances during the NPI phase, using tools such as root cause analysis, FMEA (Failure Mode and Effects Analysis), and 8D reports. Work closely with the production and engineering teams to implement corrective actions and preventive measures for identified quality issues. Address quality issues during the NPI phase by performing root cause analysis and implementing corrective actions. 5. Supplier and Material Qualification: Collaborate with suppliers to ensure raw materials meet required specifications for stamping. Ensure that materials are consistently delivered to specifications and are suitable for the stamping process. Coordinate material testing and qualification as needed for NPI projects. Documentation and Reporting: Maintain accurate records of quality inspections, testing, and validation activities. Prepare and present quality reports to internal teams and customers, outlining NPI progress, test results, and any issues or concerns. Ensure compliance with company and industry standards (e.g., ISO, IATF 16949, etc.). . Continuous Improvement: Identify opportunities for continuous improvement in the stamping process, frommaterial handling to final product delivery. Use data-driven methodologies such as Six Sigma or Lean Manufacturing to improve process stability, reduce scrap, and increase yield rates. Identify opportunities for cost reduction while maintaining or improving product quality and process efficiency. Training and Development: Provide training and guidance to production and quality teams on new product requirements, process changes, and quality control techniques. Promote a culture of quality awareness, ensuring that all team members understand their role in meeting quality standards. Qualifications: Bachelors degree in mechanical engineering or a related field. 5+ years of experience in stamping quality, preferably in an EMS or manufacturing environment. Strong knowledge of stamping processes, materials, tooling, and manufacturing techniques Familiarity with quality management systems and standards (e.g., ISO 9001, IATF 16949). Proficient in quality control tools and techniques, such as SPC (Statistical Process Control), FMEA, root cause analysis, and 8D problem-solving. Experience with dimensional measurement tools, including CMM (Coordinate Measuring Machine), micrometers, and other precision inspection devices. Strong communication, problem-solving, and analytical skills. Ability to work effectively in a fast-paced, team-oriented environment. Familiarity with statistical process control (SPC), first article inspections (FAI), and root cause analysis tools (e.g., 5 Whys, Fishbone diagrams). Experience with statistical analysis tools and methods (SPC, Minitab, MP etc.). Ability to work collaboratively in cross-functional teams and manage multiple tasks simultaneously. Familiarity with lean manufacturing principles and Six Sigma methodologies. Knowledge of advanced stamping technologies, such as progressive Thanks and Regards Thanks and Regards L Sainath Jayaram SAI HR CONSULTANTS DIRECTOR TALENT ACQUISITION 8015088704 sainathjayaram95@gmail.com

Responsible for formulating Project plan to meet the project objectives while adhering to a timeline. New Product/FAI development and conversion to Production orders Overall account management -forecast, sales and managing the receivables. Required Candidate profile BE Mechanical/ Aeronautical with 5–7 years as a Project Manager, with at least 2–3 years in precision manufacturing. Proven track record in NPI/PPAP/ First Article project planning and execution.

Greetings!!! Click to apply: https://bloomenergy.wd1.myworkdayjobs.com/BloomEnergyCareers/job/Office---Bangalore-ITBT-Park/Staff-Engineer---NPI--Mechanical--_JR-20040 Job Location: Rajaji Nagar, Bengaluru Working Model: Work From Office Role and Responsibilities: Manage new NPI Project transfers to Bloom Manufacturing and CMs. Ability to communicate clearly & professionally with cross-functional team and also with external vendors. Work with product development and provide DFM design for manufacturing and final testing improvements. Develop, manage and update process PFMEAs for new or modified processes and equipment. Develop part and assembly drawings, Solidworks CAD models, ePDM. Design of tools and test fixtures for Plumbing/mechanical Assemblies. Ability to lead Mechanical team. Failure analysis of components and preventative or corrective action. Develop work instructions and document new products/tests, product design improvements, and process improvements. Develop, and/or work with suppliers to generate process check requirements and tools. Generate and release part/assembly drawings and Bill of Materials into PLM system. Train manufacturing personnel on assembly, test processes, and test equipment. Skills and Experience: 8+ years experience in Mechanical Engineering or New Product Introduction. Bachelors or Masters in Engineering - mechanical or related discipline is a must Experience in oil and gas, energy and power, pharmaceutical production, chemical processing, large capital equipment, or related industry is preferred Knowledge of fuel cell systems is a plus Experience in the design and fabrication of hardware utilizing sheet metal, machined parts, casting, welding. Experience in plumbing/tubing. Experience in developing drawings using Solidworks and ePDM. Ability to independently manage projects Experience in rapid scale up of a new products and or operations Ability to understand, troubleshoot and resolve issues with a hands-on approach Excellent hands-on bench/lab skills working with mechanical components. Strong written, verbal, and interpersonal communication skills Ability to work independently in a fast paced start up environment Knowledge of Electrical Assemblies a plus.

Role Overview : As a Manufacturing Process Engineer, be part of process development, prototype builds, training, new product development, part of cost out programs etc. Basis understanding of fixture design, cutting tools with respect to high nickel alloys Define requirements for production capacity, initial acceptance quality, cycle time, manufacturing test equipment, and documentation for your product line. Be part of New Product Introductions (NPIs) projects Develop project plans and execute to meet plan and milestone targets Ensure all Aerospace QMS Requirements, for manufacturing, are met during the program Support transfer projects between sites and other internal/external sites Work with global teams and customers whenever required Work with manufacturing operations to simplify production lines, improve productivity This is a key technical cross functional team member position, with interaction among engineering, manufacturing, sourcing, and the supplier base that will drive cross-functional execution to exceed milestone and program targets for NPIs. CAM programming for aerospace parts with 3-axis and 5-axis machining The Ideal Candidate: The ideal candidate should have 5-10 years of relevant experience in Manufacturing Engineering within the aerospace industry, including expertise in NPI and production phases, CAM programming, and familiarity with AS9100, FAI, NC, RCCA, and QMS requirements. Required Qualifications: Bachelors degree in engineering, Preferably Mechanical Engineering. Ability to identify/track metrics and drive continuous improvement. Excellent interpersonal skills, ability to clearly communicate to internal/external customers and suppliers. Demonstrated ability to lead programs / projects. Ability to interface with varied levels from Operators to Plant Management. 5 to 10 years of relevant experience in a Manufacturing Engineering in NPI and production phase Minimum 5 years experience in CNC machining of super Alloys Expert in drawing reading & GD&T Preferred Qualifications: Hands on experience in DMG & Mazak 5 Axis Machines, HMCs and TMCs will be add on Hands on experience in Mazatrol and Sinumeric Control Systems Expertise in CAM programming will be an advantage Understanding of economics around machining Experience in assembly & fabrication processes

Role: Process Engineer / Design Engineer Department: Research and Development Location: Dadra (Dadra & Nagar Haveli) Role Purpose We are looking for a highly skilled Senior Engineer with 4+ years of experience in fiber optic passive product manufacturing. In this role, you will take ownership of new product development in optical connectors, passive optical components, implementing new manufacturing process and product industrialization , ensuring smooth collaboration between sheet metal and plastic design team to support with required optical components and production teams. Were seeking someone with strong technical expertise, leadership skills, and a proactive mindset to make a lasting impact. Key Accountabilities Design, develop, and optimize processes for manufacturing passive fiber optic components (e.g., single fiber & multi fiber products). Identify and implement new components to improve productivity, yield, and quality. Good knowledge about the international standards for passive components (IEC, TIA and GR) Skillset includes the product qualifications for passive components Monitor key process indicators (KPIs) and analyze data trends to drive continuous improvement. Collaborate closely with cross-functional teams including Process, Quality, Production, and Supply Chain. Derive Cp-Cpk requirement, analyze report and ensure corrective and preventive actions Design and qualify new Processes for NPD. Conducting the DFMEA and generating the documents required for NPI. Preferred Qualification, Experience & Skills Qualification: Bachelors or Masters degree (preferred) in Electronics, Optoelectronics/Optics or a related field. Experience: 4+ years of experience in fiber optic passive product manufacturing. Experience with new product development (NPD) & new product introduction (NPI) processes and scaling up production lines. Skills: Initial Skill : Strong knowledge of physics, Optics and engineering sciences. Strong understanding of fiber optics manufacturing processes. Product Life Management (PLM) knowledge. Experience with lean manufacturing, Six Sigma, or other continuous improvement methodologies. Certifications in Six Sigma (Green/Black Belt). Project management / Monitoring. Data management and synthesis. Good redactional skill. Ability to lead teams, manages projects, and work independently with minimal supervision. Fluent English mandatory. Soft Skill : Strong problem-solving abilities with an analytical mindset. Change and improvement-oriented mind. Good coordinator, easiness for the communication and the exchange of information and interpersonal skills for cross-department collaboration. Proactive & Creative. Rigorous, stable, calm. Structured mind, well organized. Learner. Technological Aptitude: Perfect mastering of IT tools (MS office and especially Excel) Proficiency in analysis tools (e.g., Minitab). Good knowledge in SAP (MM) Proficiency in leveraging AI tools to work smarter and more efficiently

8 years of hands-on experience in aerospace wiring harness manufacturing Proficient in Siemens Capital and CATIA wiring tools Solid understanding of quality standards and systems including ISO 9000, AS9100, AS9102, AS9145, and AS13006.

Production Engineer with experience in EMS industry, skilled in SMT/THT, PCB assembly, process optimization, quality control, and troubleshooting. Strong understanding of IPC standards, lean manufacturing, and NPI support.

TE Connectivitys R&D/Product Development Engineering Teams conceive original ideas for new products, introduce them into practice. They are responsible for product development, and qualification from market definition through production and release; assist in the qualification of suppliers for new products to ensure suppliers deliver quality parts, materials, and services for new or improved manufacturing processes; conduct feasibility studies, testing on new and modified designs; direct and support detailed design, testing, prototype fabrication and manufacturing ramp. The R&D/Product Development Engineering Teams provide all required product documentation including, but not limited to, Solid Model, 2D/3D production drawings, product specifications, and testing requirements. They create and modify detailed drawings and drafting or conceptual models from layouts, rough sketches or notes and contribute to design modifications to facilitate manufacturing operation or quality of product. Typical fields of expertise include materials, mechanics and systems, electrical, optics, chemistry, software, automation systems, packaging, testing and measurement, and manufacturing of electrical, mechanical and electronic components, products, and their integration into systems. Job Requirements Lead technical product development of strategic projects from market definition through production and release. • Act as core team member for mechanical design and design leader for cross functional team in concert with project manager. • Train colleagues on technical tools and processes. • Leverage understanding of competitive products and intellectual property for department. • Execute on multiple projects concurrently driving technology and product decisions with the team. • Exercise influence within the department by participating in design reviews of colleagues’ projects. • Contribute to technical initiatives within the department. • Drive customer and supplier communications. • Execute on the product development through stages of concept, design, validation and industrialization. • Concept new products using engineering tools to create 3D CAD models and work with a cross functional team to jointly refine these concepts into manufacturable, cost-effective product. • Perform engineering analysis including mechanical simulations on key features such as spring beams, latches and compliant pins. • Create 2D drawing with geometric dimensions and tolerances and conduct tolerance analysis to ensure design intent can be achieved. • Write specifications and technical documentation including design objectives, application guidelines, validation test plans, and qualification reports. • Coordinate and support creation of engineering prototypes and customer samples, validating features as needed. • Work with manufacturing to reconcile dimensionally measured product to 2D drawings. • Coordinate validation and qualification testing on product to ensure design objectives are met. • Conduct failure analysis as needed using tools such as CT scans, cross sections and tear downs to determine root cause for issues and implement solutions. • Maintain engineering documentation and history files. • Keep account to the project team on deliverables including honoring timeline commitments. Required Skills Bachelor’s degree or higher in mechanical engineering. • 12 years or more of mechanical engineering product development experience. • Engineering experience in the connector and cable assembly industry is strongly preferred. • Participation in full product development cycle from establishing customer requirements to releasing qualified design to production. • Demonstrated proficiency in 3D CAD applications, PTC Creo preferred, Ansys Space Claim beneficial. • Demonstrated proficiency in 3D CAE simulation applications; Ansys preferred. • Ability in geometric dimensions and tolerances, and tolerance analysis. • Detailed understanding of manufacturing processes including stamping, molding, plating, and assembly. • Design for manufacturing (DFM) to address customer requirements including mechanical, environmental, electrical, manufacturing, and cost. • Strong interpersonal communication and cross functional teamwork skills. • Ability to work in a global environment.

Technical Knowledge:- 1. Preparation of process flow charts 2. Preparation of control plans 3. Preparation of PFMEA 4. Understand engineering drawings 5. Hands on experience in Excel , Power point , kaizen sheets 6. Thorough knowledge in APQP , PPAP , PFMEA , TS16949 7. Develop and implement strategies to optimize manufacturing processes 8. Partner with R&D and Product Development teams during the NPI process, providing manufacturing engineering input to ensure the successful transition