4 Normalizing Jobs

Job Title: Fettling & Heat Treatment Incharge Foundry Department: Foundry (Fettling & Heat Treatment Section) Reporting To: Foundry Manager / Production Head Job Purpose: To supervise and manage fettling and heat treatment operations of castings, ensuring proper finishing, quenching, and heat treatment cycles to meet required mechanical properties, quality standards, and customer specifications. Key Responsibilities: Fettling Operations Supervise fettling activities including removal of runners, risers, burrs, flashes, and grinding of castings. Ensure fettling is carried out as per drawings, dimensional requirements, and quality standards. Monitor fettling equipment (grinders, chippers, cutting machines) and reduce rework. Heat Treatment & Quenching Plan, schedule, and monitor heat treatment cycles (normalizing, annealing, tempering, stress relieving, etc.) as per metallurgical requirements. Supervise quenching processes (water,) to achieve desired hardness and mechanical properties. Ensure proper furnace operation, temperature control, and cycle recording. Maintain heat treatment records and ensure traceability for each batch. Quality Control Coordinate with the Quality & Metallurgy department for inspection and testing after fettling and heat treatment. Ensure castings achieve desired microstructure, hardness, and strength. Segregate and report non-conforming castings. Manpower & Team Handling Supervise fettling operators, grinders, heat treatment furnace operators, and helpers. Assign work, monitor productivity, and ensure discipline on the shop floor. Conduct training for safe furnace operation, quenching techniques, and fettling practices. Safety & Compliance Enforce strict safety practices in fettling and heat treatment areas (PPE, handling of hot jobs, quenching hazards, dust/noise protection). Conduct safety awareness programs and ensure compliance with company safety standards. Resource & Process Management Optimize use of consumables (grinding wheels, quenching media, furnace fuel/power). Coordinate with maintenance for preventive maintenance of furnaces, quenching tanks, and fettling equipment. Implement process improvements to reduce cycle time and improve efficiency. Coordination & Reporting Coordinate with melting, molding, machining, and quality teams for smooth operations. Prepare and maintain records of daily production, heat treatment cycles, rejections, and manpower utilization. Submit reports on performance, bottlenecks, and improvement suggestions to management. Key Skills & Competencies: Knowledge of fettling and finishing techniques for castings. Strong understanding of heat treatment processes (annealing, normalizing, tempering, quenching, stress relieving). Ability to interpret metallurgical requirements, hardness charts, and casting drawings. Leadership, team management, and problem-solving skills. Safety awareness in foundry, fettling, and furnace operations.

As a professional with hands-on experience in SCADA-based systems, you will be responsible for operating and managing Continuous Furnaces efficiently. Your role will involve overseeing and executing processes such as Iso-thermal, Normalizing, Annealing, and Through Hardening. In this position, you will analyze raw materials using Spectro analysis and interpret mill test certificates (TC), focusing on factors like inclusions, grain size, etc. Additionally, you will be required to perform laboratory tests including Microstructure analysis, Hardness, Tensile strength, Yield strength, and Elongation testing to ensure product quality. To be successful in this role, it is preferred that you are a University graduate, ideally with a B.E/B. Tech in Mechanical Engineering/Metallurgy. Experience in supervising various heat treatment operations like hardening & tempering, annealing, iso thermal, induction hardening, and normalizing will be beneficial. The ideal candidate should possess a strong understanding of processes like Iso-thermal, Normalizing, Annealing, and Through Hardening. Previous experience in analyzing raw materials using Spectro analysis and interpreting mill test certificates is desirable. Proficiency in conducting laboratory tests such as Microstructure analysis, Hardness, Tensile strength, Yield strength, and Elongation testing to maintain product quality standards is a key requirement. This is a full-time, permanent position with benefits including cell phone reimbursement, paid sick time, and Provident Fund. The work schedule involves day shifts, morning shifts, and weekend availability. Performance bonuses and yearly bonuses are also part of the compensation package. The ideal candidate should have a total of 3 years of work experience. The work location for this role is in person.,

As an individual contributor in this role, you will need to have a B.Tech / M.Tech degree in Computer Science or related fields along with a minimum of 5+ years of proven experience in full stack software development. Your expertise should include excellent computer science fundamentals, a good understanding of algorithm design and performance, and proficiency in writing reliable, maintainable, secure, and performant frontend and backend code. Your responsibilities will involve developing sophisticated web applications with responsive designs, modular and loosely coupled code, creating and maintaining backend services, and working with modern JavaScript frameworks like TypeScript, Web Components, React, and ES6. You should also have extensive knowledge of Web Standards, modern browsers, and architectures like MVC/Flux/Redux. It would be beneficial if you are skilled and experienced in Java programming, databases (SQL/NoSQL), microservice architecture, streaming platforms (like Kafka), WebRTC and WebSocket communication, JavaScript, React JS, HTML, CSS, TypeScript, caching storage (like Redis/Aerospike), and Web/Proxy/Cache servers (like Nginx). In this role, you will be responsible for designing and architecting new features and services, improving existing ones, collaborating with various teams to build technical vision and roadmaps, and developing technical specifications and prototypes. Your ability to stay updated on emerging industry technologies and trends and share that knowledge with the team will be essential. Furthermore, you will collaborate with UI/UX designers, Architects, and Product Managers to implement modern and intuitive features, optimize all parts of the front-end and back-end stack, and contribute to the overall product development. If you are looking to make an impact and grow in your career, Adobe offers a work environment that fosters creativity, curiosity, and continuous learning. By embracing feedback and unique experiences, you can contribute to Adobe's mission and be part of a team committed to helping each other succeed.,

Role & responsibilities 1. Equipment & Process Handling: Hands-on experience with Batch & Continuous Heat Treatment Furnaces. Exposure to normalizing, hardening, quenching, tempering, carburizing, gas nitriding, and plasma nitriding processes. Manage and maintain combustion and electrically heated furnaces. Operate and troubleshoot manual batch furnaces and automated continuous lines. 2. Automation & Control Systems: Proficient in PLC interfacing and programming (Siemens 1200/1500, Allen Bradley SLC 5/03). Experience with remote I/O panels and AC drives for pump motor control. Knowledge of Star Delta starters for motors, blowers, and recirculating fans. Awareness of Eurotherm Thyristor drives, furnace temperature controllers, thermocouples, and sensor systems. 3. Maintenance & Troubleshooting: Perform down time analysis, modification, and optimization of PLC programs. Expertise in VFDs and their application in motor control systems. Maintenance of electric chain hoists and material handling equipment. 4. Reporting & Continuous Improvement: Generate daily maintenance and down time reports. Conduct Why-Why analysis for root cause identification and resolution. Implement Kaizens to improve MTTR/MTBF and reduce maintenance costs. Introduce innovative ideas for spares cost reduction and process improvement. 5. Safety & Systems Awareness: Strong understanding and implementation of 5S principles. Perform risk assessments, ensure safety compliance and awareness. Adapt and contribute to TPM (Total Productive Maintenance) initiatives. Skills & Competencies: Technical Skills: • PLC programming and interfacing (Siemens & Allen Bradley) • Electrical control systems (ON/OFF, Star Delta starters, circuit diagram reading) • Drives and motor control (VFDs, AC drives) • Furnace operation and sensor calibration Soft Skills: • Analytical and logical thinking • Creative problem-solving ability • Communication and project management skills • Attention to detail, adaptability, and commitment to continuous learning Preferred candidate profile