5 Metallurgical Processes Jobs

Department/Unit: Plant Operations Reporting To : Plant Head Direct Reports: Head of Smelter Operations, Head of Refinery Operations, Head of CCR Operations, Head of Maintenance, Head of Process Control & Quality, Head of Safety, Health & Environment (SHE) Job Purpose/Summary: To lead, plan, organize, and control all operational and maintenance activities across the Smelter, Refinery, and CCR units to ensure safe, efficient, and cost-effective production of copper products, meeting quality specifications and production targets. This role is crucial for maximizing plant uptime and optimizing resource utilization. Key Responsibilities & Duties: Strategic Leadership: Develop and implement O&M strategies aligned with overall plant objectives, production targets, quality standards, and safety regulations. Operational Excellence: Oversee daily operations of Smelter, Refinery, and CCR to ensure smooth production flow, troubleshoot operational issues, and implement continuous improvement initiatives. Maintenance Management: Lead the maintenance function to develop and execute proactive maintenance strategies (preventive, predictive), minimize breakdowns, and optimize asset reliability and longevity. Safety & Environment (SHE): Champion a strong safety culture; ensure strict adherence to all SHE policies, procedures, and regulations; and promote environmentally responsible operations. Quality Assurance: Collaborate with Quality Control to ensure all products meet stringent quality specifications and implement corrective actions for deviations. Cost Control & Budgeting: Manage the O&M budget, control operational expenses, identify cost-saving opportunities, and optimize resource allocation. Team Leadership & Development: Recruit, mentor, and develop a high-performing O&M team; foster a culture of accountability, collaboration, and continuous learning. Performance Monitoring: Establish KPIs, monitor performance against targets, prepare detailed reports for management, and implement corrective actions. Technology & Innovation: Evaluate and recommend new technologies or process improvements to enhance efficiency, reduce costs, and improve product quality. Stakeholder Coordination: Liaise effectively with other departments (e.g., Projects, Commercial, HR) to ensure integrated operations and support. Key Performance Indicators (KPIs): Overall Equipment Effectiveness (OEE) Production Volume (tons/month, kg/day) Copper Recovery Rate (%) Energy Consumption (kWh/ton, GJ/ton) Maintenance Cost per Ton Unplanned Downtime (%) Lost Time Injury Frequency Rate (LTIFR) Product Quality Conformance Rate (%) Budget Adherence (%) Required Qualifications: Bachelor's degree in Metallurgical, Chemical, Mechanical, or Electrical Engineering. Master's degree preferred. Relevant certifications in Project Management, Lean Six Sigma, or Maintenance Management are a plus. Required Experience: 18+ years of progressive experience in operations and maintenance roles within a large-scale metal (preferably copper) smelting, refining, or continuous casting industry. At least 8-10 years in a senior leadership role, managing multi-disciplinary teams. Required Skills: Strong leadership and people management skills. Excellent understanding of metallurgical processes (smelting, refining, casting). Proficiency in modern maintenance practices (TPM, RCM, CMMS). Sound knowledge of SHE regulations and best practices. Strong analytical, problem-solving, and decision-making abilities. Excellent communication, negotiation, and presentation skills. Ability to work under pressure and manage complex operational challenges. Locations - Ahmedabad,Bharuch,Surat,Pune

You are a qualified and detail-oriented Metallurgy Analyst in the metal sector, responsible for analysing and testing the physical, chemical, and microstructural properties of metals to support production, quality assurance, and R&D activities. You will work closely with production, quality, and engineering teams to ensure metal products meet internal specifications and industry standards while adhering to compliance requirements. Your key responsibilities include conducting physical and mechanical testing of metals, analysing chemical composition of raw materials and alloys, supporting failure analysis investigations, maintaining and calibrating metallurgical lab equipment, preparing technical reports, ensuring compliance with industry standards, and assisting in developing and improving metallurgical processes and heat treatment procedures. Collaboration with quality, production, and R&D teams on material selection and process optimization is vital. To qualify for this role, you need a Bachelor's degree in Metallurgical Engineering, Mechanical, or Electrical, along with 3 years of experience in metallurgical analysis or quality control within the metal/steel industry. You should have a strong understanding of ferrous and non-ferrous metallurgy, casting, forging, or rolling processes, familiarity with Indian Standards (IS codes), ASTM, and other global metallurgical standards, proficiency in MS Office and report writing, strong analytical skills, attention to detail, and a methodical problem-solving approach. Preferred skills include experience in failure analysis, corrosion testing, or weld analysis, as well as working knowledge of ERP systems. This is a full-time position reporting to the CEO, with compensation as per industry standards. The work location is in person.,

As a Furnace Operations Manager in a diamond jewellery manufacturing unit, you will be responsible for overseeing and monitoring all chemical and metallurgical processes related to furnace operations. Your primary tasks will include ensuring the proper handling, mixing, and melting of precious metals, maintaining alloy composition standards, and adhering to quality, safety, and environmental protocols. It will be your duty to maintain consistency, purity, and compliance in the metal casting process, as these factors directly impact the precision and quality of jewellery manufacturing. Your role will play a crucial part in supporting the overall manufacturing process and ensuring high-quality end products. The ideal candidate for this position should have a qualification of B.Sc. in Chemistry, with preference given to those with an M.Sc. in Chemistry. This role is a full-time position with a day shift schedule. Additionally, there is a performance bonus offered based on your achievements and contributions to the company. If you are looking for a hands-on role in a dynamic manufacturing environment, this position at the jewellery manufacturing unit may be the perfect fit for you. The work location is in person, providing you with the opportunity to be actively involved in the operations and processes.,

You are a skilled Metallurgist being sought to join a team responsible for overseeing the production and quality control of metal alloys and materials. Your role will involve developing and implementing processes to extract, refine, and alloy metals. It is essential for you to possess a strong understanding of metallurgical processes and properties, along with experience in developing innovative solutions to enhance product quality and efficiency. Your responsibilities will include conducting tests and analyzing data to ensure product quality meets regulatory and industry standards. You will need to collaborate with engineers and production teams to enhance processes and troubleshoot any issues that may arise. Staying up-to-date with the latest advancements in metallurgical technology and incorporating best practices into production processes is crucial. Additionally, you are expected to provide guidance and training to junior metallurgical staff. To qualify for this role, you must hold a Bachelor's degree in metallurgical engineering, materials science, or a related field. Proven experience in metallurgical research, development, and quality control is a requirement. Strong analytical and problem-solving skills are essential, as well as proficiency with metallurgical testing and analysis equipment. Excellent communication and teamwork skills are also necessary, along with the ability to work independently and collaboratively within a team environment. If you have a passion for metallurgy and are eager to contribute to the success of the team, we invite you to apply for this position.,

You will be a valuable addition to our Tendering & Costing Team, where your analytical skills and technical knowledge will play a crucial role in evaluating commercial offers and optimizing costs. Your responsibilities will include assessing the completeness of offers, proposing technical alternatives, estimating indexes for cost recalculations, understanding metallurgical processes" impact on purchasing costs, recognizing machinery components, and analyzing taxation implications. Your technical qualifications should include a BE/B TECH in Mechanical Engineering and a minimum of 10-15 years of experience in the Steel Industry, particularly in Project Management, Purchase, QA&QC, Tendering & Estimation, Production, and Equipment Manufacturing. Your soft skills will be equally important, as you collaborate effectively with diverse viewpoints, anticipate and resolve conflicts, prioritize customer needs, drive improvement projects, and foster a culture of continuous learning and development within the team. As part of the renowned Danieli Group, a leading manufacturer of metal production plants and machines since 1914, you will be joining a team committed to innovation, team spirit, excellence, and reliability. Your role will contribute to meeting the needs and ambitions of customers worldwide, guided by the same values that have shaped the Group's success over the years. If you are a self-motivated individual with a passion for optimizing costs, identifying technical solutions, and driving continuous improvement, we invite you to apply for the position of TENDERING & COSTING in either Chennai or Tada, Andhra Pradesh.,