102 Melting Jobs - Page 4

Role & responsibilities On time execution of production activities in alloy steel foundry Ensure process adherence to ensure consistent and stable quality of castings Achieve target levels of rejection and rework Execute casting rework, repair and upgradation on priority Interaction with supply chain & customer for smooth execution of the activities Management of inventory and control Conduct trials to meet new developments targets and deadlines Improvement in performance parameters To cater urgencies Interaction with supporting departments & other foundries. Training & development of subordinates Undergo system and process audits Cost control Implement TPM across steel foundry Explore and execute upgrading of technology Preferred candidate profile Knowledge and hands on experience of molding Knowledge of basic metallurgy of steel castings Knowledge of sand property requirements for steel castings Knowledge of heat treatment & upgradation processes Knowledge of management systems for sustenance Methoding and gating Cost Optimization and Cost Saving Skills QMS SAP PP module

Lead the setup and commissioning of a 1,000 MT/month copper CCR plant. Manage all operations: melting, casting, rolling, quality, and dispatch . Coordinate with Southwire / Properzi / Chinese vendors for technology implementation. Develop SOPs, preventive maintenance plans, and HSE protocols. Monitor quality (ASTM B49 or equivalent), production output, and cost efficiency. Lead recruitment, training, and team management. Ensure compliance with safety, pollution control, and statutory regulations . Role & responsibilities Preferred candidate profile

Production Management - Plan, schedule, and oversee ductile iron casting production to meet quality and delivery targets. Process Control & Improvement, Maintenance Coordination, Safety & Compliance, Cost Control, Reporting & Documentation Required Candidate profile 10 years of experience in iron casting production, with at least 5 years in a leadership role. Deep understanding of ductile iron metallurgy, casting defects, and process control.

Responsibilities: * Manage Foundry Production processes from melt to finished product on Vertical Moulding Lines * Handle manpower, fettle parts, implement VAVE solutions. * Responsible for foundry vertical moulding lines techno-commercial operation Office cab/shuttle Annual bonus Health insurance Food allowance Provident fund

Metallurgist / Lab - HOD Should have knowledge of 1. Microstructure 2. Grainflow 3. Hardness 4. Magna Flux 5. CQI - 9 6. Eddy Current 7. steel chemical composition

Knowledge: Green sand preparation and testing Cast Iron (GCI & SG) melting and casting process control Pattern design and gating system basics Familiarity with casting defects and their root cause analysis metal pouring Rings Foundry 9119766620

Operate and monitor melting furnaces (e.g., induction, cupola, electric arc, or crucible furnaces). Charge the furnace with raw materials (scrap metal, alloys, fluxes). Ignite and control furnace temperatures based on metal type and specifications.

Position -Senior Engineer Work experience 3 to 7 Years Preference Exposure of working in a large metal plant Worked with a team of - 25 ++ people are desirable. He should be aware of Charging of metals, handling of metal pieces in large volume. Candidate should have worked on Metal melting/Steel melting or any furnace related operations Qualification BE Engineering in Mechanical, production, chemical. Industry Metal melting, Foundries. Note -As the Interview drive is in Raigad location Only Candidates from Raigad, Pune, Mumbai, Lonavala, Panvel, Khopoli ,Mahad or Nearby Raigad Areas are eligible to apply. Other location profiles won't be considered for this requirement. If interested please connect at WP/Mobile-7400498278 Email-ashish.u@genxhire.in

Job Purpose:- This position is responsible for operation of Converter of Copper Smelter 1 and ensuring maintenance as per schedule. Key aspects of this role are analyzing and understanding the converter operation (cycle time, cold doping, etc.) by proper EOT Crane management, ensuring optimum liquidation of WIP through Revert and copper scrap consumption in Converter. The operation involves hazardous processes and generation of corrosive and toxic intermediate products which need to be monitored to be able to keep emissions such as SO2, dust within permissible limits. The role involves strict compliance of statutory stipulations and compliance of quality, safety, health and environment parameters as well as energy conservation in area under jurisdiction. To operate Converter in continuously changing raw material (copper concentrate) profile and varying quality results in fluctuation in matte grade for converter furnace operation Maintaining different furnaces cycle time WIP needs to be minimized by maximizing liquidation so as not to block cash flows Liquid copper in ladles tend to solidify if not handled timely by cranes To ensure availability of cranes to be planned in systematic way Process is hazardous with corrosive, toxic emissions, minimizing emissions within PCB norms and meeting other environmental and safety norms. To ensure implementation of safety, environment norms. Inspection of WIP before Charging in PSC Monitoring of tuyere zone brick lining & converter campaigning Monitoring of quartz & WIP handling system Monitoring of WIP, proper Segregation of rich & matte revert & ensure efficient Crusher Operation Coordination with cross functional teams. Should be able to identify abnormalities in the area and execution skills to correct abnormalities. Education required - Diploma in Metallurgical engineering. Interested candidates are requested to share their updated CVs to sreelekshmi.nair@adityabirla.com/parul.jadhav@adityabirla.com

Job Details GDC Department Manufacturing Reporting toOperations - HeadJobs Reporting IntoSection Heads Wheel Casting & CNC, Machine Shop, Paint Shop, Assembly, PPC & DispatchLocation/Plant JakkasandraNo. of Repartees (Direct & Indirect) 3 Job Objective To ensure production of components, as per Production Plan and to meet the requirements of the customers. To monitor the overall performance to ensure optimization of production from cost, quality and capacity utilization parameters keeping in view safety requirements Primary ResponsibilitiesFinancial Manage the manufacturing budget and ensure that all expenses are within the approved budget set at the beginning of the year Monitor and reduce manufacturing cost by reducing the cycle time of manufacturing operation by way of reducing rejection, down time reduction for the machines, optimum utilization of available resources and avoid losses and wastage Customer Maintain regular coordination with PPC and Quality Functions to get update on customer requirements and discuss the production plans ¢ Overseeing the resolution of all customer complaints related to Quality issues Process ¢ Prepare the necessary production plan in close co-ordination with the Plant Head and plan the manpower deployment ¢ Take overall responsibility of execution of the Production Plan ¢ Identify & implement initiatives/action steps to enhance plant capacity utilization & efficiency ¢ Maintain coordination with Maintenance function to execute the maintenance schedules and implement other activities to enhance uptime of the machines ¢ Support the production of new products in coordination with Corporate Engineering Department and facilitate production runs along with Engineering and Quality functions ¢ Ensure, in assistance with Quality System & Quality Control function, that the quality of the products meet the customer demands ¢ Review daily and monthly production MIS reports to match actual performance vis- -vis the targets and provide action steps to minimize variance ¢ Lead implementation of key process improvement initiatives to be taken-up in the shop-floor (such as ISO, TPM, TQM etc.) from time to time ¢ Responsibility for compliance on TS,ISO,OHSAS documentation ¢ Responsibility for closure on action areas as per audit observation report ¢ Take overall responsibility to ensure adherence to Safety standards by all employees and establish zero accident in the Production process Learning & Development ¢ Provide guidance, counseling and feedback to subordinates on their performance to ensure a motivated and committed team ¢ Nominate subordinates actively for the people development initiatives like trainings, workshops across the organization etc. Key Result Areas (KRAs) & Key Performance Indicators (KPIs)CategoryKRAKPIFinancial Cost Optimization% Adherence to Manufacturing BudgetConversion Cost (% of sales)Cost savings due to improvement projects Process Production% adherence to production planBusiness ExcellenceReduction in Rejection Percentage (%)Reduction in rework% Adherence to preventive maintenance planCapacity / Resource Utilization (OEE %)Environment, Health and SafetyNumber of Major/ Minor accidentsAdherence to effluent norms Customer Customer SatisfactionDelivery rating by customerNumber of Delivery failuresTAT for response to quality department pertaining to customer complaints% adherence to timelines of corrective action deploymentNumber of quality complaints reported Learning & Development Performance ManagementAdherence to timelines of PMS processTraining & DevelopmentNumber of man days of training in the department% of employees covered with required number of man days of trainingEmployee ProductivityTarget vs. Actual Employee Productivity targets Job Descriptions for ARETE22 LTD | Note: Please note that these are the primary roles and responsibilities of the job above. However there maybe changes or addition to the same from time to time at the discretion of the management. Employee Signature

manage the melting operations at a steel foundry IN ARC/ induction FURNACE FOUNDRY. company engaged in railway products like CMS crossing , coupler , bogies etc Required Candidate profile SHOULD HAVE KNOWLEDGE OF RLY CROSSING , COUPLER , BOGIE ETC Perks and benefits accommodation plus subsidized food

Pattern Shop Supervise and manage all activities related to the pattern shop, including wood, metal, and plastic pattern making. Review and interpret technical drawings, foundry process requirements, and product specifications to guide pattern development. Coordinate with design, production, and quality teams to ensure pattern accuracy and readiness for casting. Maintain pattern inventory, ensuring proper tagging, storage, and documentation. Plan and schedule pattern repairs, modifications, and new pattern developments. Monitor the performance of pattern shop personnel and ensure adherence to safety and quality standards. Optimize the pattern-making process to reduce lead time and improve casting quality. 2. Mould & Core Assist in preparing and maintaining moulds and cores for casting processes. Support the moulding team in cleaning and preparing the moulding equipment. Assist in the assembly and disassembly of moulds and cores for casting. Monitor core-making processes and ensure quality standards are met. Report any defects or issues with moulds and cores to senior staff. 3. Melting Shop Assist in the operation of melting furnaces to produce molten metal. Monitor furnace conditions to maintain proper temperature and composition. Ensure proper material handling for metal scrap, alloys, and other inputs. Help with the maintenance of melting equipment and report any issues. Assist in casting metal into moulds for the next stage of production. 4. Maintenance Assist in routine maintenance of machinery and equipment to ensure proper functioning. Perform basic troubleshooting and repairs on production equipment and systems. Support preventive maintenance tasks , such as lubricating machines, cleaning, and replacing worn parts. Monitor equipment performance and report any abnormalities or breakdowns. Help with the installation and calibration of new machines or systems. Ensure the cleanliness and organization of maintenance tools and spare parts. Assist senior technicians in conducting regular inspections of equipment and systems. Ensure compliance with safety standards and company policies during maintenance activities.

Excellent knowledge of production planning and quality control principles Working knowledge of MS Office and ERP systems Excellent communication abilities Strong regard for product quality and safety standards

Key Attributes (Experience and Qualifications) Exposure of working in a large metal plant.Worked with a team of - 25 ++ people are desirable.He should be aware of Charging of metals, handling of metal pieces in large volume. Qualification BE Engineering in Mechanical, production, chemical. Industry – Metal melting, Foundries.

Key Attributes (Experience and Qualifications) Exposure of working in a large metal plant.Worked with a team of - 25 ++ people are desirable.He should be aware of Charging of metals, handling of metal pieces in large volume. Qualification BE Engineering in Mechanical, production, chemical. Industry – Metal melting, Foundries.

Key Responsibilities Responsible for all key functions of anode caster (Anode Furnace, Melting Furnace and anode caster area ) Operational activities for the smooth and flawless daily work management, continuous improvement. To collaborate with AET members, DMT frequently for the understanding and resolving plant small operational issues and get it resolved. This position is responsible for the operations of Anode furnace, Anode caster and scrap melting furnace, which includes operations of Scrap melting furnace, Anode furnace and casting activity. Responsible for the controlling and charging of spent anode in scrap melting furnace, Lancing activity at SMF and Anode as and when required, Operation of 10MT EOT crane, Barite coating solution preparedness and coating activity. Supervising work activities based on SOP. Responsible for the safety of contractual manpower at workplace. Managing shift duties. Timely reporting of any abnormalities and unsafe conditions at workplace and get it corrected. Responsible for the operations of cast wheel, cooling tower, bosh tanks and EOT crane. Should be responsible for the driving safety for the contractual manpower with tool box talk and legal compliances related to safety. Education required - Diploma in Metallurgical engineering(from Govt Polytechnic college)

Role & responsibilities Safety Maintain Zero Lost Time Cases (LTC). Ensure 100% compliance in accepting work permits for all engineering or non-routine tasks, with proper job safety risk assessments attached. Provide special focus on high-risk activities such as Line Break, Hot Work, and Confined Space operations. Enforce zero tolerance for unsafe behavior across the team. Demonstrate and lead strict adherence to safety standards and compliance on the shop floor. Ensure all operations follow defined Health, Safety, Environment, and Fire (HSEF) standards. Conduct regular Gemba rounds to identify and correct unsafe acts and conditions on the shop floor. Lead safety audits, visits, and ensure proper documentation is maintained. Production Lead safe and smooth startup of the section, targeting zero incidents related to safety, quality, or material availability. Develop and promote a process/system-driven operational culture. Ensure production output aligns with the planned targets. Strive for optimal inventory accuracy (physical vs. system stock reconciliation). Ensure 100% batch postings and material consumption tracking through MES & ERP systems. Maintain 5S standards across the shop floor. Generate and release regular production reports in line with internal governance systems. Actively participate in plant review meetings. Lead efforts to achieve benchmark Overall Equipment Effectiveness (OEE). Take ownership of audits, external visits, and related documentation. Conduct effective shift handovers as per HOTO (Handover-Takeover) protocols. Plan and ensure availability of raw materials, packing materials, and consumables for the next shift. Quality Ensure all operations/tasks are performed as per documented and approved procedures. Monitor that all input and output materials comply with approved quality specifications. Eliminate sources of contamination through strong discipline and effective engineering/administrative controls. Operate within defined Standard Operating Conditions (within Aim Control Limits). Use data analysis to support quality assurance, address customer complaints, improve process management, and troubleshoot problems . Cost Focus on loss elimination and yield improvement by ensuring that all equipment operates at their design capabilities. Team / Manpower Build the teams understanding of fundamental engineering principles relevant to the equipment in the section. Mentor and guide team members on the operational intricacies and best practices of the section. Preferred candidate profile Heart Treatment Ingot growing operations Wafer manufacturing Metal melting Foundry operations Large metal plant experience Metal Melting Furance If Interested then connect with shravani.m@genxhire.in OR 7710889351

Role & responsibilities Safety Maintain Zero Lost Time Cases (LTC). Ensure 100% compliance in accepting work permits for all engineering or non-routine tasks, with proper job safety risk assessments attached. Provide special focus on high-risk activities such as Line Break, Hot Work, and Confined Space operations. Enforce zero tolerance for unsafe behavior across the team. Demonstrate and lead strict adherence to safety standards and compliance on the shop floor. Ensure all operations follow defined Health, Safety, Environment, and Fire (HSEF) standards. Conduct regular Gemba rounds to identify and correct unsafe acts and conditions on the shop floor. Lead safety audits, visits, and ensure proper documentation is maintained. Production Lead safe and smooth startup of the section, targeting zero incidents related to safety, quality, or material availability. Develop and promote a process/system-driven operational culture. Ensure production output aligns with the planned targets. Strive for optimal inventory accuracy (physical vs. system stock reconciliation). Ensure 100% batch postings and material consumption tracking through MES & ERP systems. Maintain 5S standards across the shop floor. Generate and release regular production reports in line with internal governance systems. Actively participate in plant review meetings. Lead efforts to achieve benchmark Overall Equipment Effectiveness (OEE). Take ownership of audits, external visits, and related documentation. Conduct effective shift handovers as per HOTO (Handover-Takeover) protocols. Plan and ensure availability of raw materials, packing materials, and consumables for the next shift. Quality Ensure all operations/tasks are performed as per documented and approved procedures. Monitor that all input and output materials comply with approved quality specifications. Eliminate sources of contamination through strong discipline and effective engineering/administrative controls. Operate within defined Standard Operating Conditions (within Aim Control Limits). Use data analysis to support quality assurance, address customer complaints, improve process management, and troubleshoot problems . Cost Focus on loss elimination and yield improvement by ensuring that all equipment operates at their design capabilities. Team / Manpower Build the teams understanding of fundamental engineering principles relevant to the equipment in the section. Mentor and guide team members on the operational intricacies and best practices of the section. Preferred candidate profile Heart Treatment furnance Metal Melting Furance If Interested then connect with shravani.m@genxhire.in OR 7710889351

Job Title: Head Metal Casting Operations (Aluminium, Sand, Pressure, Gravity & Die Casting) Location: Designco Pvt. Ltd.} Lakri Fazalpur Industrial Estate, Delhi Road, Majhola, Moradabad, Uttar Pradesh 244001 Email: hr@lohiaworldspace.com Role Overview Designco Pvt. Ltd. is looking to hire an experienced and technically sound Head Metal Casting Operations to lead our casting plant in Moradabad. The ideal candidate should have deep knowledge and hands-on experience in Aluminium Die Casting, Sand Casting, Pressure Die Casting, Gravity Die Casting , and Quality Assurance processes. This is a senior-level leadership role, responsible for overseeing the entire casting operation – from tooling to final quality inspection – ensuring production excellence, process optimization, and team management. Key Responsibilities Lead end-to-end casting operations across sand, pressure, aluminum, gravity, and die casting processes. Ensure adherence to quality control standards across all stages of casting. Collaborate with design, tooling, and maintenance teams for smooth operations. Monitor and optimize process parameters to reduce rework and rejection rates. Lead and train cross-functional teams including shopfloor operators and supervisors. Troubleshoot operational issues in real-time and ensure minimal downtime. Coordinate with the quality assurance department for continuous process improvements. Maintain production schedules and ensure timely delivery of casting components. Drive cost efficiency, safety, and environmental compliance. Desired Candidate Profile Diploma/Bachelor's in Mechanical/Metallurgy/Production Engineering or relevant field. 10–15 years of proven experience in casting operations, with at least 5 years in a senior role. In-depth knowledge of all major casting processes and their quality control requirements. Strong leadership and team management skills. Hands-on with troubleshooting casting defects and implementing corrective measures. Familiarity with modern manufacturing tools and ERP systems preferred. How to Apply Interested candidates may send their updated resume to: hr@lohiaworldspace.com

Melting deptt melt metals and create castings from molds. create molds, partake in the casting process, monitor correct temperatures, and maintain equipment used in the foundry. Working in a foundry requires physical strength Required Candidate profile prepares molds, operates furnaces, and handles finishing work. Their duties are to melt metal in the shop furnace, pour it into a mold, and break the mold and begin the finishing processes Perks and benefits Free Accommodation

Post - Foundry Manager-Casting Location - Pune Chakan Experience - 10-15 yrs skills - Foundry operations , GDC Contact - 9356395439 Email - jobpune22@gmail.com

Develop and execute daily/weekly production schedules. Coordinate with design and planning departments to meet production targets. Ensure efficient use of manpower, materials, and machinery. Required Candidate profile knowledge of sand casting, shell molding, die casting, or investment casting Familiarity with melting furnaces induction Knowledge of metallurgical properties and defect analysis.

Post - Quality head - Casting/ Die Casting and machining Location Pune Khed Rajguru Nagar, Kanhe Email ID - jobpune2025@gmail.com bus and canteen Facility contact us 9356395439 Education: B.E. / B.Tech Mechanical / Metallurgy Experience: Minimum 12-15+ years in casting industry with at least 5-8 years in a leadership QA role Atleast Knowledge and process improvement Knowledge: In-depth understanding of aluminium casting defects, quality tools, and automotive quality systems Key Responsibilities: Develop, implement, and maintain ISO 9001 / IATF 16949 / ISO 14001 systems. Monitor product quality at every stage of the casting process (moulding, melting, pouring, fettling, heat treatment, machining). Conduct root cause analysis and implement corrective & preventive actions (CAPA). Lead internal audits, supplier audits, and customer audits. Coordinate PPAP, APQP, FMEA, SPC, and MSA activities. Handle customer complaints and ensure timely resolution. Define and track quality KPIs (rejection %, rework %, customer returns). Train and develop quality team and shop floor operators on quality standards. Manage inspection equipment calibration and control documentation

Dy Mgr. Mgr. Sr. Mgr- PPC: About CMR Group is India'slargest producer of Aluminium and zinc die-casting alloys. With 13state-of-the-art manufacturing plants across the country, CMR has become thepreferred supplier for many of Indias largest automotive industry leaders.Since its inception in 2006, CMR has consistently outpaced competition byfocusing on delivering superior value to its stakeholders. This value is drivenby a strong commitment to technical advancements, quality enhancement, sustainability, and people-centric practices. We believe in an " EmployeeFirst " philosophy, ensuring that our people are at the core ofour success. Our dedication to fostering an enriching work environment isreflected in our recognition as the 'Most Preferred Place for Women toWork' and as one of the Top 25 Mid-Sized Indias BestWorkplaces in Manufacturing for 2025 by Great Place to Work. As CMR continues to chart its growthtrajectory, we remain committed to innovation and excellence. We are alwayslooking for enthusiastic and dynamic individuals to join our team andcontribute to our continued success. Position: AreaHead - Production Planning & Control (PPC) Job Band: - B Designation: DyMgr./ Mgr./ Sr. Mgr. No. of Posts: One(01) Department: ProductionPlanning Control Reporting to: -Plant Head / Managing Director Qualification: Essential- Bachelorsdegree in Metallurgy, Mechanical Engineering, Production Engineering, orrelated field institute. Desirable - Degree/PGDiploma in Operation/Production Management. Masters degree in management /engineering will be preferred Experience: Essential: 8-10years of experience in aluminium melting operations and production planning. Desirable: Strongknowledge of furnace operations, metal chemistry, and PPC tools. Job Profile: We are looking for a dynamic andexperienced Operations and PPC Manager to lead the hot aluminium meltingoperations and oversee production planning and control. This role isresponsible for ensuring efficient furnace operations, optimal resource utilization, and timely delivery of production targets while maintaining safety and qualitystandards. Key Responsibilities: Operations Management: Supervise and manage dailyaluminium melting operations. Ensure furnace efficiency, temperature control, and metal purity. Coordinate with maintenanceteams for equipment downtime reduction. Implement and monitor SOPsfor melting processes. Production Planning & Control (PPC): Develop and executeproduction schedules based on demand forecasts and inventory levels. Monitor Operations andfinished goods to ensure timely delivery. Coordinate with procurementand stores for raw material availability. Track production KPIs andgenerate daily/weekly/monthly reports. Safety & Compliance: Enforce safety protocols andensure compliance with environmental regulations. Conduct safety drills andtraining for shop floor personnel. Maintain documentation foraudits and certifications (ISO 9001 :2015). Quality Assurance: Collaborate with QA/QC teamsto maintain product quality standards. Analyze process deviationsand implement corrective actions. Team Leadership: Lead and mentor meltingteams. Conduct performance reviewsand skill development programs. Continuous Improvement: Drive lean manufacturinginitiatives and process optimization. Identify cost-savingopportunities and implement efficiency improvements. General: Below 27-35 years CTC - 8- 10 LPA Candidate should not befrequent Job Changer. Notice Period JoiningPeriod Max 30day Location: Pune: 7th Floor, Gat No. 1473/1, Village Shikrapur, L & T Phata - Chakan Road, Sanaswadi, Shirur, Pune, Maharashtra 412208

Ensure consistent casting quality by implementing, monitoring, and improving quality control processes across the entire foundry value chain — from raw materials to finished castings. Monitor charge materials and their proportions Required Candidate profile Experienced Foundry Quality Engineer with hands-on expertise in melting, heat treatment, sand plant operations, and moulding processes. Skilled in monitoring and controlling casting .