61 Melting Jobs - Page 3

Production Management - Plan, schedule, and oversee ductile iron casting production to meet quality and delivery targets. Process Control & Improvement, Maintenance Coordination, Safety & Compliance, Cost Control, Reporting & Documentation Required Candidate profile 10 years of experience in iron casting production, with at least 5 years in a leadership role. Deep understanding of ductile iron metallurgy, casting defects, and process control.

Responsibilities: * Manage Foundry Production processes from melt to finished product on Vertical Moulding Lines * Handle manpower, fettle parts, implement VAVE solutions. * Responsible for foundry vertical moulding lines techno-commercial operation Office cab/shuttle Annual bonus Health insurance Food allowance Provident fund

Metallurgist / Lab - HOD Should have knowledge of 1. Microstructure 2. Grainflow 3. Hardness 4. Magna Flux 5. CQI - 9 6. Eddy Current 7. steel chemical composition

Knowledge: Green sand preparation and testing Cast Iron (GCI & SG) melting and casting process control Pattern design and gating system basics Familiarity with casting defects and their root cause analysis metal pouring Rings Foundry 9119766620

Operate and monitor melting furnaces (e.g., induction, cupola, electric arc, or crucible furnaces). Charge the furnace with raw materials (scrap metal, alloys, fluxes). Ignite and control furnace temperatures based on metal type and specifications.

Position -Senior Engineer Work experience 3 to 7 Years Preference Exposure of working in a large metal plant Worked with a team of - 25 ++ people are desirable. He should be aware of Charging of metals, handling of metal pieces in large volume. Candidate should have worked on Metal melting/Steel melting or any furnace related operations Qualification BE Engineering in Mechanical, production, chemical. Industry Metal melting, Foundries. Note -As the Interview drive is in Raigad location Only Candidates from Raigad, Pune, Mumbai, Lonavala, Panvel, Khopoli ,Mahad or Nearby Raigad Areas are eligible to apply. Other location profiles won't be considered for this requirement. If interested please connect at WP/Mobile-7400498278 Email-ashish.u@genxhire.in

Job Purpose:- This position is responsible for operation of Converter of Copper Smelter 1 and ensuring maintenance as per schedule. Key aspects of this role are analyzing and understanding the converter operation (cycle time, cold doping, etc.) by proper EOT Crane management, ensuring optimum liquidation of WIP through Revert and copper scrap consumption in Converter. The operation involves hazardous processes and generation of corrosive and toxic intermediate products which need to be monitored to be able to keep emissions such as SO2, dust within permissible limits. The role involves strict compliance of statutory stipulations and compliance of quality, safety, health and environment parameters as well as energy conservation in area under jurisdiction. To operate Converter in continuously changing raw material (copper concentrate) profile and varying quality results in fluctuation in matte grade for converter furnace operation Maintaining different furnaces cycle time WIP needs to be minimized by maximizing liquidation so as not to block cash flows Liquid copper in ladles tend to solidify if not handled timely by cranes To ensure availability of cranes to be planned in systematic way Process is hazardous with corrosive, toxic emissions, minimizing emissions within PCB norms and meeting other environmental and safety norms. To ensure implementation of safety, environment norms. Inspection of WIP before Charging in PSC Monitoring of tuyere zone brick lining & converter campaigning Monitoring of quartz & WIP handling system Monitoring of WIP, proper Segregation of rich & matte revert & ensure efficient Crusher Operation Coordination with cross functional teams. Should be able to identify abnormalities in the area and execution skills to correct abnormalities. Education required - Diploma in Metallurgical engineering. Interested candidates are requested to share their updated CVs to sreelekshmi.nair@adityabirla.com/parul.jadhav@adityabirla.com

Job Details GDC Department Manufacturing Reporting toOperations - HeadJobs Reporting IntoSection Heads Wheel Casting & CNC, Machine Shop, Paint Shop, Assembly, PPC & DispatchLocation/Plant JakkasandraNo. of Repartees (Direct & Indirect) 3 Job Objective To ensure production of components, as per Production Plan and to meet the requirements of the customers. To monitor the overall performance to ensure optimization of production from cost, quality and capacity utilization parameters keeping in view safety requirements Primary ResponsibilitiesFinancial Manage the manufacturing budget and ensure that all expenses are within the approved budget set at the beginning of the year Monitor and reduce manufacturing cost by reducing the cycle time of manufacturing operation by way of reducing rejection, down time reduction for the machines, optimum utilization of available resources and avoid losses and wastage Customer Maintain regular coordination with PPC and Quality Functions to get update on customer requirements and discuss the production plans ¢ Overseeing the resolution of all customer complaints related to Quality issues Process ¢ Prepare the necessary production plan in close co-ordination with the Plant Head and plan the manpower deployment ¢ Take overall responsibility of execution of the Production Plan ¢ Identify & implement initiatives/action steps to enhance plant capacity utilization & efficiency ¢ Maintain coordination with Maintenance function to execute the maintenance schedules and implement other activities to enhance uptime of the machines ¢ Support the production of new products in coordination with Corporate Engineering Department and facilitate production runs along with Engineering and Quality functions ¢ Ensure, in assistance with Quality System & Quality Control function, that the quality of the products meet the customer demands ¢ Review daily and monthly production MIS reports to match actual performance vis- -vis the targets and provide action steps to minimize variance ¢ Lead implementation of key process improvement initiatives to be taken-up in the shop-floor (such as ISO, TPM, TQM etc.) from time to time ¢ Responsibility for compliance on TS,ISO,OHSAS documentation ¢ Responsibility for closure on action areas as per audit observation report ¢ Take overall responsibility to ensure adherence to Safety standards by all employees and establish zero accident in the Production process Learning & Development ¢ Provide guidance, counseling and feedback to subordinates on their performance to ensure a motivated and committed team ¢ Nominate subordinates actively for the people development initiatives like trainings, workshops across the organization etc. Key Result Areas (KRAs) & Key Performance Indicators (KPIs)CategoryKRAKPIFinancial Cost Optimization% Adherence to Manufacturing BudgetConversion Cost (% of sales)Cost savings due to improvement projects Process Production% adherence to production planBusiness ExcellenceReduction in Rejection Percentage (%)Reduction in rework% Adherence to preventive maintenance planCapacity / Resource Utilization (OEE %)Environment, Health and SafetyNumber of Major/ Minor accidentsAdherence to effluent norms Customer Customer SatisfactionDelivery rating by customerNumber of Delivery failuresTAT for response to quality department pertaining to customer complaints% adherence to timelines of corrective action deploymentNumber of quality complaints reported Learning & Development Performance ManagementAdherence to timelines of PMS processTraining & DevelopmentNumber of man days of training in the department% of employees covered with required number of man days of trainingEmployee ProductivityTarget vs. Actual Employee Productivity targets Job Descriptions for ARETE22 LTD | Note: Please note that these are the primary roles and responsibilities of the job above. However there maybe changes or addition to the same from time to time at the discretion of the management. Employee Signature

manage the melting operations at a steel foundry IN ARC/ induction FURNACE FOUNDRY. company engaged in railway products like CMS crossing , coupler , bogies etc Required Candidate profile SHOULD HAVE KNOWLEDGE OF RLY CROSSING , COUPLER , BOGIE ETC Perks and benefits accommodation plus subsidized food

Pattern Shop Supervise and manage all activities related to the pattern shop, including wood, metal, and plastic pattern making. Review and interpret technical drawings, foundry process requirements, and product specifications to guide pattern development. Coordinate with design, production, and quality teams to ensure pattern accuracy and readiness for casting. Maintain pattern inventory, ensuring proper tagging, storage, and documentation. Plan and schedule pattern repairs, modifications, and new pattern developments. Monitor the performance of pattern shop personnel and ensure adherence to safety and quality standards. Optimize the pattern-making process to reduce lead time and improve casting quality. 2. Mould & Core Assist in preparing and maintaining moulds and cores for casting processes. Support the moulding team in cleaning and preparing the moulding equipment. Assist in the assembly and disassembly of moulds and cores for casting. Monitor core-making processes and ensure quality standards are met. Report any defects or issues with moulds and cores to senior staff. 3. Melting Shop Assist in the operation of melting furnaces to produce molten metal. Monitor furnace conditions to maintain proper temperature and composition. Ensure proper material handling for metal scrap, alloys, and other inputs. Help with the maintenance of melting equipment and report any issues. Assist in casting metal into moulds for the next stage of production. 4. Maintenance Assist in routine maintenance of machinery and equipment to ensure proper functioning. Perform basic troubleshooting and repairs on production equipment and systems. Support preventive maintenance tasks , such as lubricating machines, cleaning, and replacing worn parts. Monitor equipment performance and report any abnormalities or breakdowns. Help with the installation and calibration of new machines or systems. Ensure the cleanliness and organization of maintenance tools and spare parts. Assist senior technicians in conducting regular inspections of equipment and systems. Ensure compliance with safety standards and company policies during maintenance activities.

Excellent knowledge of production planning and quality control principles Working knowledge of MS Office and ERP systems Excellent communication abilities Strong regard for product quality and safety standards