46 Melting Jobs - Page 2

Role & responsibilities Perform Production according to work orders, SOPs or special instructions Check the seed-dip status of the pullers and decide whether to start necking Monitor the processing status and performance of all growers, attentively observing for any abnormalities Monitor the pullers operating status In the event of deviations or issues, promptly initiate an action request to the designated personnel, ensuring swift resolution and maintenance of optimal operational Periodic reporting of the productivity for each puller (daily, weekly, and monthly) Identify the daily abnormalities and prepare an action report, and take corrective actions Perform shift Hand-over & Take-over with the upcoming shift personnel and share detailed information of the previous shift and if any critical actions are to be taken In case of emergencies, take appropriate actions by following the SOPs and gather at the assembly point Preferred candidate profile-BTECH/BE

requirement for post of Production manager with skills: must have exp in Foundry(Cast Iron) 8+ years must have managerial role exp

Cast Iron Foundry Manager production quality and safety in cast iron Foundry Raw material planning and procurement Monitoring the procedures/ processes defined relevant to foundry IATF-16949 Adherence and maintenance of quality management systems Required Candidate profile Cast Iron Foundry safety while working in industry QMS & EHS management system Ring machine shop, Tooling activities, SCM/PPC, Lab., MEG QA, Maintenance, Purchase, Stores, EHS Services Training/ HRIR

Handling Melting, Moulding, Core Shop (Cold Box), Core Shop (Shell Core), Fettling. Achieve production targets Rejection Control Cost Control Maintenance Process Improvements New process improvements to increase the efficiency of production Required Candidate profile Sound knowledge on all round production of a foundry unit Knowledge on cost control, wastage reduction, various manufacturing defects, equipments handling, all critical maintenance related methods.

Role & responsibilities Melting, Pouring and Centrifugal Casting of Non-Ferrous Metal. Handle, Operate and Maintain Induction Furnace for Melting. Handle, Operate and Maintain Centrifugal Casting Machine for Casting Manage the team of Foundrymen for performance of successful melting and Casting Knowledge in non-ferrous alloy making with Copper will be an added advantage. Preferred candidate profile Age: Below 45 Years Qualification: No Bar Experience: Atleast 3 years of experience in handling a Melting Furnace. Experience in Induction Furnace will be an added advantage Experience in melting Non Ferrous Metal and alloys will be an added advantage Perks and benefits DIRECT COMPANY - ON ROLL JOB ESI, EPF, Medical Insurance, Accident Insurance, Yearly Bonus, Yearly Appraisal, Transport facility available from Kancheepuram, Tiruvallur & Ambattur Uniform, Safety Shoes and Safety Gears free of cost Food provided free of cost. Transport Allowance provided.

JD for GDC Manager & Melting Manager Scope of Work: Reporting to GM Operation or Plant Head Reporting from GDC production Supervisor Reporting to Sr. Management as & when required. Job description: Responsible for total GDC section Production as per plan. Team management Including Supervisor & Line Leader Training and development of GDC section Supervisor & Line Leader Responsible for execution of production as per plan. Section, design manufacturing in house or out sourcing of tools, dies for improvement and development. Continuous improvement. Review, analysis and control production report from production and QA to submit to GM (Operation) for consolidation. Can do the co-ordination with other department regarding the machine or material. Key Performance Indicators (KPI's): Compliance with production plan minimum 90 Percentage Reduction in rejection. Utilization of M/C: 100 Percentage Interview participation and selection GDC candidate. Calculation and implementation of production efficiency. Key Result Areas (KRA's): Production planning and control of GDC section. Overall efficiency of M/c and rejection control less than7 Percentage. Team management. Planning of raw material. Can handle / Face the customers audit/ auditor. Focusing on the improvement on efficiency of operator & get improved the efficiency. Qualifications: DME / BE Mech. Experience: Minimum 8 To 10 Years. Work Experience: GDC, HPDC , LPDC , Casting. Job Type: Full-time.

Experience with copper manufacturing processes and equipment. Knowledge of regulatory requirements related to safety, environment, and quality. Familiarity with Copper manufacturing industry. Required Candidate profile Know some machine like (CNC, Lathe, Press, Melting Furnaces, Aging Furnace; Hydraulic Power Packs, etc.) Project management skills, with experience in leading maintenance projects and initiatives.

Job Title: Melter Location : GHY (Guwahati, India) Company Overview: We have the pleasure in introducing ourselves as Rausheena Udyog Limited, Engineering Division , being a leading Manufacturer of ISI marked casting products and NABL accredited Laboratory and RDSO (Ministry of Railways) Certified CLASS A Foundry unit in India. Rausheena Udyog Limited, Engineering Division, started operating in the year 2010. We have grown over the years to become a key supplier of castings catering to the needs of Indian Railways , Cement Plants, Steel & Power, Mining Sector, Construction etc. Rausheena Udyog Limited, Engineering Division, started operating in the year 2010. We have grown over the years to become a key supplier of castings catering to the needs of Indian Railways, Cement Plants, Steel & Power, Mining Sector, Construction etc. JOB SUMMARY We are seeking a skilled and experienced Melter to join our steel foundry team. The ideal candidate will have hands-on experience operating and maintaining Electric Arc Furnaces (EAF) used in the production of steel castings. This role requires a strong understanding of metallurgical processes, furnace operations, and safety procedures within a high-temperature industrial environment. Key Responsibilities: Operate and control Electric Arc Furnace (EAF) to melt scrap and raw materials for steel production. Monitor furnace operations and adjust settings for optimal melting efficiency and metal quality. Charge furnace with correct grades and quantities of scrap, alloys, and fluxes. Monitor and control temperature and chemistry of molten metal. Take metal samples for chemical analysis and adjust chemistry as per specification. Maintain accurate records of furnace operations, material usage, temperatures, and melting cycles. Work closely with metallurgists and quality control to ensure product meets required specifications. Perform regular maintenance checks on furnace and related equipment to ensure safe operation. Follow all safety protocols and maintain a clean, organized work area. Train and mentor junior melting staff or assistants as needed. Requirements: Minimum 5 -10 years of experience as a Melter in a steel foundry , specifically working with ARC Furnace (EAF) . Strong knowledge of steel melting processes , furnace charging techniques, and alloy additions. Ability to read and interpret melt shop instructions , heat sheets, and chemical analysis reports. Familiarity with foundry safety standards and PPE requirements. Physically fit and able to work in high-temperature environments. Willingness to work shifts, weekends, and overtime if required.

Job Description: As a Shift Incharge in the Support Hot Zone Melting department at WDIPL, you will be responsible for overseeing the operations and ensuring the efficiency of the department. You will be expected to use your analytical skills to assess and improve processes, ensure compliance and safety standards are met, and manage IT-related applications, particularly SAP. Your role will also involve control and monitoring of various processes, with a special focus on pipe-related operations. Principal Accountabilities: Oversee and manage the daily operations of the Support Hot Zone Melting department. Use analytical skills to assess, improve, and streamline processes for maximum efficiency and productivity. Ensure all operations are in compliance with safety standards and regulations. Manage and troubleshoot SAP and other IT-related applications used in the department. Monitor and control pipe-related operations, ensuring they are carried out correctly and efficiently. Foster a global mindset within the team, promoting understanding and cooperation across different cultures and regions. Use business and commercial acumen to make decisions that benefit the department and the company as a whole. Encourage entrepreneurship and innovation within the team, promoting new ideas and approaches. Strive for people excellence, ensuring all team members are motivated, skilled, and performing at their best. Manage conflicts within the team effectively, ensuring a harmonious working environment. Make informed decisions that benefit the department and the company. Liaise with other departments and stakeholders, ensuring smooth communication and cooperation. Manage the team effectively, ensuring all members are performing at their best and addressing any issues promptly.

Role & responsibilities Proven experience in a factory that produces Copper & Copper Alloy Material through Melting & Casting method. Experience in handling Induction melting furnace, pouring molten materail Sound knowledge of casting the molten metal in Centifugal Casting Machine & Water Cooled Mould Preparing production reports and submitting them to Factory Manager. Regularly inspecting finished products to determine whether they meet established quality standards. Managing factory workers to achieve factory targets. Preferred candidate profile Academic Qualification: B.,E. (Mech) / B.E.(Metallurgy / DME Age: Above 30 Years and Below 45 Years Experience: Minimum 3 years of experience in a Foundry and Centrifugal Casting. Perks and benefits Salary, ESI, EPF, Bonus, Transport, Gratuity, Medical Insurance and Accident Insurance

Visit & Supervise different Steel Plants for trials of products used in Induction Furnace during steel melting, Iron, Steel, Ferrow Alloys industry work experience. Part time or full time both work allowed Qualification - Degree or Diploma in Mechanical, Metallurgical, Electrical or any relavant certification

ITI/Diploma candidates with minimum 3 years of experience as a Hydraulic Technician in Steel Melting shop/ SMS

1) ITI Fitter with minimum 3 years experience in SMLP in SMS Area 2) Lance preparation in Vessel in SMS area 3) Caster/Segment Shop in SMS Area (Steel Melting Shop)

Melting Shift supervisor Key Responsibilities: Responsible to keep ready the induction furnaces and ladles for operations. Responsible to operate induction furnace. Repsonsible to pour metal with respect to items in hand moulding and machine moulding. Responsible to maintain chemical composition as per the requirment of grade of casting. Responsible to achieve the set IATF objectives and targets. Responsible to maintain high level 6S. Key Authority Capable of lining sintering the induction furnace. TO control the rejection in shop floor. Capable of calculating the charge composition for various grades. Key Result : To production target in melting. To control the rejection in shop floor To control the power consumption at melting. Competencies: Capable of controling the metal composition Capable of maintaining high standads of 6 S

Candidate having good knowledge about Foundry operations, Shift InCharge,

Job Description :- Experience in Steel Making Shop Continuous Casting Machine, Thin slab Caster, Thick slab Caster, Beam Blank Caster, Billet Caster and Blooms Casting of all grades of stainless steel (S.S.) (200,300 & 400 series) on B.C.M. in 140 & 120 mm2 Section size using mono block stopper (M.B.S.) & submerged entry nozzles (SEN) Casting of all grades of S.S., M.S. & high carbon alloy steel on slab caster from 140/160 X 250 mm2 to 140/160 X 1800 mm2 section size using MBS/SEN. Coordination among both casters, all four AOD and LRF for smooth operation, better productivity and quality products. Machine maintenance (preventive and breakdown). Sequence planning of steel cast. Production of all grades of steel on Concast machine. Machine maintenance Sequence planning. Maintaining and analyzing all datas of Production and maintenance. Quality evaluation with respect to casting parameters. Materials and Manpower planning. All development activities. Experience in UHP EAF (EBT) with LRF, VD, and VOD & AOD through CCM & EMS route. I have the knowledge of production and planning, quality control and administration. Exposure training & theoretical knowledge to overall continuous casting plant component such as ladle, tundish and heights, m/c length, radius, casting o/p ratings and strand cross section, process limit (steel grade, dimension) etc. Exposure training to positioning and support facilities, oscillating table, mould oscillation and stroke length, Mould material, length and dimension, solidification phenomena, friction forces and Ferro static pressure between strand shell and mould, primary and secondary cooling system, EMS system, strand straighter, hydraulic pressure, bulging factor, spray nozzle etc. Responsible for smooth running of the whole steel melt shop by coordinating internally with EAF, LF, caster, Lime Plant, Ferro alloy store, Slag, scrap& ladle management & with external departments like blast furnace, corex, hot metal management, HBI modules , power, Material handling, Oxygen Plant, Utilities etc. Responsible for grade planning, planning of shutdown activities & materials planning. b) Core member of PSM (process safety management) team. Successfully implemented PSM within the department. Prepared various SOPs & guided others for the same. c) Part of the team in successful commissioning of in house DC EAF (150 T capacity) Overall responsibilities shift activities to achieve safety, production, quality target. Skills :- Productivity improvement by using preventive maintenance tool. -A good team leader with excellent trouble shooting and inter-personal skills. -Deft in material planning and procurement, maintaining reduced inventory levels to achieve maximum cost savings without hampering the production. - Managing the overall shop floor and assembly activities, implementing effective techniques to bring efficiency in operations and achieve maximum cost saving. - Regular interaction with Production Department to collect the feedback. Taking appropriate measures to bring down the machinery down time. - Managing and training effectively the manpower resource in the organization for safe handling of machines, ensuring higher efficiency and maximum productivity -Well versed with the concepts of T P M, 5-S activities. -Well versed with Windows, operating of SAP system. Process Analysis & Re design, innovation ability. Budgeting and planning. Team Management. Risk Assignment. Lead Auditor IS0 9001 ISO45001& ISO14001 About the Plant :- One of the most modern alloy steel plant in India. The plant incorporates the most modern steel technologies from Mannesmann Demag, & Krupp Industrie technik. In Steel Melting Shop 60ton Electric Arc furnace, Ladle Furnace, 3 stands Continuous Caster is of Mannesmann Demag, Vacuum Degassing from Danieli & AOD Plant. A Krupp ‘Codir’ Direct Reduction Plant to produce highly metallised Plant is having Demag ‘Sack’ 18 stand continuous rolling mill.

Collect metal samples from manufacturing processes, raw materials or finished products Prepare samples for analysis Knowledge of metallurgical techniques (SEM, EDS, X-ray diffraction etc.) & heat treatment processes (annealing, quenching, tempering) Required Candidate profile Proficiency in using laboratory equipment for hardness testing, microscopy& spectroscopy Ability to interpret technical drawings and material specifications Effective communication and teamwork skills

Must have Foundry experience preferably in Iron Sand Casting & know to use Induction furnaces / high speed moulding machines; Achieve melting area shift output targets; Ensure charge mix & pouring control; Manage workers & train; Safety; Core Shop;

ITI Fitter with minimum 3 years experience in SMLP in SMS Area Lance preparation in Vessel in SMS area Caster/Segment Shop in SMS Area (Steel Melting Shop)

ITI candidates with minimum 3 Years of experience as Argon Welder in Steel melting/SMS

Required Gravity Die Casting Operator Education required : 10th, 12th, ITI, BA, BSc, Bcom Diploma, BE, B.tech candidates not prefered