Casting Machine Operator Eternity Quests

3.0 - 6.0 years

1 - 4 Lacs

bharuch, ahmedabad, surat

Work from Office

Locations : - Ahmedabad, Bharuch, Surat, Pune Department/Unit: CCR Operations Reporting To: CCR Shift In-charge Direct Reports: None Job Purpose/Summary: To operate and monitor the continuous casting machine (e.g., Properzi, Upcast) to produce highquality copper rods/wire rods from molten copper, ensuring adherence to production schedules, quality specifications, and safety standards. Key Responsibilities & Duties: Machine Operation: Operate the continuous casting machine from the control panel, including starting, stopping, and adjusting parameters (casting speed, water cooling, melt temperature). Melt Transfer: Monitor and control the transfer of molten copper from the holding furnace to the casting wheel/die. Quality Monitoring: Continuously inspect the cast rod for surface defects, dimensional accuracy, and proper coiling. Take samples for quality checks. Troubleshooting: Identify and respond to minor operational issues or machine malfunctions (e.g., blockages, abnormal vibrations) and report major issues to the Shift In-charge. Die/Graphite Maintenance: Assist in the cleaning and replacement of casting dies and graphite molds as required. Safety Compliance: Adhere strictly to all safety procedures related to working with molten metal, high temperatures, and rotating machinery. Use appropriate PPE. Housekeeping: Maintain a clean and organized work area around the casting machine. Data Recording: Accurately record production data, machine parameters, and any incidents or deviations. Key Performance Indicators (KPIs): Shift Production Volume (Copper Rod Tons) Rod Quality (Dimensional Tolerance, Surface Finish) Scrap Rate (%) Machine Uptime (Shift-wise) Adherence to Casting Parameters Required Qualifications: ITI/Diploma in Mechanical, Electrical, or Metallurgical Engineering. Required Experience: 3-6 years of experience in continuous casting operations, preferably in non-ferrous metals. Experience with specific CCR machine types is an advantage. Required Skills: Understanding of metal solidification and casting principles. Proficiency in operating HMI/DCS panels for machine control. Ability to identify visual defects on metal surfaces. Strong attention to detail and ability to react quickly to process changes. Safety-focused , especially around high-temperature processes.

Posted 2 weeks ago

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