2.0 - 4.0 years

2 - 6 Lacs

madurai

Work from Office

Title : Capability Engineer Location : Madurai manufacturing Plant Role Objective/Purpose of the Role Support Capability Head to Implement MECS (Manufacturing Excellence & Capability System) in Amway India Manufacturing plant and train manufacturing team on MECS pillar tools & system to enhance people and equipment capabilities in Madurai Manufacturing plant. This role needs to work with capability experts, operations & technical leads and facilitate them to identify and eliminate various losses in manufacturing by using right pillar tools and systems. Drive continuous improvement, Loss Analysis & elimination in a systemic way and own important DMS (Daily Management System) like Kaizen, 5S etc. Perform coordinators role in Pillar and Circle teams. Primary Responsibilities: Standards: Support the Head of Capability to review and release revised master plan for MECS implementation Support to cultivate Zero Loss Mindset and Continuous improvement of culture in Manufacturing Plant Develop training manual for various MECS tools and systems Systemic formation of Pillar team and circle teams Review and update standard formats related with various MECS Pillar systems Facilitate various teams to standardize their Manufacturing Excellence implementation process and have established pillar wise implementation plan Release DMS (Daily Management System) for lead processes and help others to develop the standards for other systems Support manufacturing teams to prepare their circle team KRA based on the Plant KRA Perform various audits like pillar audits, 5S audits etc. based on the business requirement Capability Building: Train all the Pillar Leaders & Circle Team Leaders on MECS Co-ordinate and support all pillar leaders to form their respective pillar team and build capability as per their pillar requirements Guide all pillar leaders to manage applicable pillar work processes across the plant to ensure implementation as per the plan to drive excellence Co-ordinate with pillar teams to impart training on usage of UPS (Unified Problem Solving) tolls & WPO tolls to eliminate the losses in the process in a systemic way Coach functional teams to use appropriate tools to eliminate problems related to their functions Support & guide circle team coach / leaders to build equipment and people capabilities in their respective circle area Work with team and facilitate them to do proper RCA using right MECS-tools Perform periodic health checks for various systems & standards and report the non-compliance. Take necessary steps to modify or correct the systems and standards (DMS) as per current business requirement. Train and support manufacturing team to do proper GAP Analysis and help them to fix the GAPs in a systemic way Lead any one of the Pillar systems & Circle Team Drive 5S across Madurai Manufacturing plant & train entire plant on 5S implementation and compliance Results & Review: Implementation of MECS pillars as per the master plan at Plant Ensure 100% compliance with the MECS systems & standards across the plant Enable Continuous improvement in OEE, MTTR, MTBF, Stops & Breakdowns etc. by using standard tolls & systems Track & Report Capability Score card and be as a coordinator for capability meetings Review Circle teams KRA and help team to achieve their targets 100% compliance with the health check plan for standard systems Completion of LE / WPO / FI projects through pillar / circle teams Implementation of various systems and standards as per the plan Revision of DMS as appropriate Certifications: TPM / Lean / Six Sigma (Green Belt) /Operational excellence. Experience: 2- or 3-years experience in Manufacturing / Manufacturing Excellence . Qualification : B.E / B. Tech in any field.

Posted 2 weeks ago

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