Mechanical Engineer experience in Li-Ion Battery Pack design, development and testing. (with automotive background) EDUCATION : BE/B.TECH in Mechanical Engineering/equivalent EXPERIENCE : 5 to 7 Years of experience in Mechanical design, development, prototype development and testing preferably having experience in automotive background. RESPONSIBILITIES : Analyze the customer requirements, standards, product requirements and prepare detailed mechanical requirement specification. Prepare mechanical design for Battery pack assembly Plastic enclosures, sheet metal brackets, Die-cast part, Busbars, Insulation sheet design, sealing, assembly techniques, etc. using SolidWorks. Estimation of effort and planning for Mechanical design and development. Coordinate with Circuit team to prepare design layout for electrical components like Circuit board, relay, fuse, wiring harness, etc. Perform design calculations like clearance-creepage, stack-up analysis, glue dozing quantity, screw selection based on strength, Thermal calculations, gasket or sealant design etc. Apply Design For Manufacturing and Design For Assembly guidelines in the design to meet manufacturing and Assembly requirements Plan/strategize for the required analysis for analytical verification of concepts. Analyze the Risk in the design by FMEA methodology in accordance with AIAG-VDA approach. Prepare 2D Manufacturing drawings, conduct tolerance stack-up studies. Prepare test plans, test cases and testing of battery components to confirm the requirements. SKILLSETS : Experience in executing the Automotive project as per process standard IATF16949 Experience in completing at least one product from Requirements to mass production Expertise in SolidWorks CAD Software and knowledge in any simulation software Experience in plastic, sheetmetal, Busbar, sealing design and Die-casting. Exposure in thermal cooling design techniques. Knowledge in material selection based on various properties. Experience in sealing design techniques based on Ingress protection (IP) rating Experience in GD&T and Tolerance Stack-up studies Knowledge in design/product validation testing Exposure in manufacturing techniques Injection molding, stamping, machining, etc. Knowledge of automotive & Li-Ion Battery test and regulatory standards ISO, IEC, UN
