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2 Job openings at Magna Electro Castings Limited
Senior engineer - moulding with tpm

Coimbatore South, Tamil Nadu, India

30 years

None Not disclosed

On-site

Full Time

Company Description Magna Electro Castings Limited is a TS 16949/ISO 14001 Certified Company specializing in the manufacturing and supplying of ferrous machined components globally. With over 30 years of experience, the company produces Ductile Iron, Grey Iron, Composite, Si-Mo, and ADI Machined Castings, ranging from 800 grams to 500 kilograms per piece. Our expertise extends to additive manufacturing, CAD/CAM, Digital Quality infrastructure, IoT, and Simulation, catering to low to medium volume engineered cost products. Based in Coimbatore, Magna offers state-of-the-art in-house CNC machining with over 26 CNC machines for various applications. Role Description This is a full-time on-site role for a Senior Engineer - Moulding with TPM at Magna Electro Castings Limited, located in Coimbatore South. The Senior Engineer will be responsible for overseeing the moulding operations, implementing Total Productive Maintenance (TPM) strategies, ensuring production quality, managing a team of technicians, and optimizing processes for efficiency and productivity. Day-to-day tasks include monitoring machinery performance, troubleshooting issues, conducting regular maintenance, and coordinating with different departments for smooth operational flow. Qualifications Experience in moulding operations, process optimization, and production quality assurance Knowledge of Total Productive Maintenance (TPM) and machinery performance monitoring Skills in troubleshooting, regular maintenance, and team management Proficiency in digital manufacturing technologies such as CAD/CAM, IoT, Additive Manufacturing, and Simulation Excellent problem-solving and communication skills Ability to work on-site in Coimbatore South Bachelor's degree in Metallurgy/Mechanical Engineering Minimum 2 years in a leadership role.

Senior Engineer – Sinto Moulding Line (TPM Concept)

Tamil Nadu, India

10 years

None Not disclosed

On-site

Full Time

Position Title: Senior Engineer – Sinto Moulding Line (TPM Concept) Location: At the Plant near Pollachi Reports To: Foundry Manager /Plant Head Job Purpose: To lead and manage the Sinto Moulding Line operations, ensuring optimal productivity, quality, safety, and implementation of TPM methodologies for continuous improvement and equipment efficiency. Qualifications and Experience Levels: Education: Diploma / B.E. / B.Tech in Mechanical / Metallurgy / Production Engineering. Experience: 6–10 years of experience in a foundry, preferably in a Sinto moulding line; minimum 2 years in a leadership role. Certifications: TPM/Lean Manufacturing certification is an advantage. Key Responsibilities: 1. Production Management Lead daily operations of the Sinto moulding line to meet production targets. Monitor cycle times, production efficiency, and material usage. Ensure timely availability of raw materials, patterns, and consumables. 2. TPM Implementation Drive TPM pillars (especially Autonomous Maintenance, Planned Maintenance, Quality Maintenance, and Focused Improvement) on the moulding line. Implement and monitor OEE (Overall Equipment Effectiveness). Conduct daily Gemba walks and Kaizen activities to identify and eliminate waste. 3. Team Leadership Supervise and train shift supervisors, operators, and technicians. Conduct skill matrix evaluations and organize training for skill enhancement. Promote a culture of accountability and continuous improvement. 4. Quality Assurance Coordinate with the QA team to ensure product quality meets internal and customer specifications. Conduct root cause analysis and implement corrective actions for defects. Monitor rework and rejection rates, implementing actions for reduction. 5. Maintenance Coordination Plan and coordinate with the maintenance team for preventive and breakdown maintenance. Support 5S and visual management in the moulding area. 6. Safety & Compliance Ensure strict adherence to EHS (Environment, Health & Safety) standards. Conduct regular safety audits and promote a zero-incident culture. 7. Reporting & Analysis Prepare daily, weekly, and monthly production and downtime reports. Analyse downtime, quality loss, and suggest improvement measures. Skills and Attributes: In-depth knowledge of Sinto moulding technology and sand systems. Strong understanding of TPM principles. Leadership, team management, and conflict resolution. Problem-solving with exposure to root cause tools like 5 Whys, Fishbone, etc. Knowledge of SAP or similar ERP systems. Benefits: Salary best in the Industry Comprehensive Insurance Policy Annual Bonus Learning and Growth opportunities Employee welfare schemes

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